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QL2300KOEU Owner's Manual BILLY GOAT QL TRUCK LOADER VACUUM Owner's Manual QL2300KOEU Accessories INTAKE EXHAUST TRAILER HOSE REPLACEMENT KIT Standard on QL2300KOEU units. [10"(254mm)] diameter. P/N 810776 EXHAUST HOSE KIT [8"(203mm) x 5' (1.5m)] Quick release coupler and flexible steel hose increases exhaust distance. P/N 790114 TRAILER QL Heavy duty spring axle trailer designed for towing your QL. Allows unit to be mounted for pickup from rear and both sides. P/N 790112 Part No 790321 Form No F012307C 1 QL2300KOEU Owner's Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® QL Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 -5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST & ASSEMBLY 8-9 OPERATION 9-11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDURE 13 ILLUSTRATED PARTS & PARTS LISTS 14-15 MAINTENANCE RECORD 16 Part No 790321 Form No F012307C 2 QL2300KOEU Owner's Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications QL2300KO Engine: HP 23 (17.14kW) Engine: Model PA-76559 Engine: Type KOHLER COMMANDER Engine: Fuel Capacity 8qt. (7.57 L) REMOTE TANK Engine: Oil Capacity 2.0 qt. (1.9 L) REMOTE OIL FILTER Total Unit Weight: 392# (177.8 kg) Max operating slope 250 Overall Height (ASSEMBLED W/EXHAUST, NO HOSE) 74" (1.82m) Overall Width (ASSEMBLED W/EXHAUST, NO HOSE) 32" (0.81m) Overall Length (ASSEMBLED W/EXHAUST, NO HOSE) 58" (1.47m) In accordance with 200/14/EEC standards 110 dB(a) Sound at operator's position 89 dB(a) Vibration at operator position 0.02g BATTERY NOT INCLUDED: REQUIRES 12 V BATTERY, 40 AH, 240 CCA MIN. U1 SERIES GROUP BATTERY FOR PROPER FIT Part No 790321 Form No F012307C 3 QL2300KOEU Owner's Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment. This symbol indicates gloves should be worn when servicing this equipment. This symbol indicates that this manual and the engine manufacturer's manual should be read carefully before assembling, operation, or servicing this equipment. This symbol indicates important information that will prevent damage to your BILLY GOAT ® QL VACUUM. This symbol indicates the engine oil level should be checked before operating this equipment. Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment: READ this manual and the engine manufacturer's manual carefully before assembling, operating, or servicing this equipment. EAR PROTECTION is recommended when operating this equipment. EYE PROTECTION is recommended when operating this equipment. BREATHING PROTECTION is recommended when operating this equipment. EXHAUST from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison. Part No 790321 Form No F012307C 4 QL2300KOEU Owner's Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated. DO NOT smoke while filling the fuel tank. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester. DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary. DO NOT operate engine with grass, leaves or other combustible material near the muffler. DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns. DO NOT leave equipment unattended while in operation. DO NOT park equipment on a steep grade or slope. DO NOT operate equipment with bystanders in or near the work area. DO NOT allow children to operate this equipment. DO NOT operate equipment with guards removed. DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials. DO NOT operate equipment on slopes greater than specified in Specifications section of this manual. DO NOT place hands or feet inside nozzle intake, near debris outlet, or near any moving parts. WARNING: Important DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans, metal, bark or water. DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet. DO NOT operate without discharging exhaust into enclosed container. DO NOT operate with hose or exhaust elbow removed DO NOT remove hose until engine has been turned off and has come to a complete stop. DO NOT transport unit without elbow retension cable (item 87) assembled. DO NOT operate this unit freestanding. Unit must be secured in place during any operation. ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting. ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary. ALWAYS keep hands and feet away from moving or rotating parts. ALWAYS store fuel in approved safety containers. Part No 790321 Form No F012307C 5 QL2300KOEU Owner's Manual SOUND SOUND LEVEL 89 dB(a) at Operator Position Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-14-2002 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions: Sunny Temperature: 50oF (10oC) Wind Speed: 15 mph (24.1 kmh) Wind Direction: North Humidity: 32% Barometric Pressure: 30.06Hg (764 mm Hg) VIBRATION DATA VIBRATION LEVEL 0.02g Vibration levels at the operator's handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-7-98 under the conditions listed below. General Conditions: Sunny Temperature: 69oF (20.6oC) Wind Speed: 8 mph (12.8 kmh) Wind Direction: North Humidity: 76% Barometric Pressure: 29.71"Hg (755mm Hg) INTENDED USE INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter. Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 13). Part No 790321 Form No F012307C 6 QL2300KOEU Owner's Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT ® QL Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING LABELWARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM# 49 P/N 890254 ITEM#72 P/N 790232 ITEM #43 P/N 810736 ITEM #3 P/N 400424 LABEL READ OWNERS MANUAL LABEL EXPLOSIVE FUEL LABEL QL INSTRUCT/WARN ITEM #50 P/N 830301 ITEM # 1 P/N 400268 ITEM #18 P/N 790142 ENGINE LABELS KOHLER THROTTLE CONTROLS Run/Fast Choke/Slow Part No 790321 Form No F012307C 7 QL2300KOEU Owner's Manual PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow, nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box. PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY Warranty card P/N- 400972, Owner's Manual P/N-790321, Declaration of Conformity P/N-790162. Boxing Parts Checklist Exhaust Elbow Handle Loop Nozzle 811019 Handle Nozzle 811020 Nozzle 10" QL 811005 Hose Clamps 10" (254mm) 810706 Qty. 2 68 Washer 5/16 Fender 8172020 qty. 4 59 Nut Lock 1/4-20 8160001 qty. 4 65 Washer 1/4 SAE 8172007 qty. 2 Screwcap 5/16-18x 1 1/2 For Mounting to a trailer Screwcap 3/8-16x2 3/4 Hose Boom Assembly Hose Coupler Assy Hose 10"x 12.5' 810705 Band Hose Boom 10" (254mm) 810868 qty. 2 QL engine Kohler command pro 23 HP Parts Bag & Literature Assy P/N 790319 Parts Bag Hardware Washer 5/16 SAE 8172008 qty. 2 Nut Lock 5/16-18 8160002 qty. 4 8041030 qty. 4 52 Screwcap 1/4-20x 1 1/2 8041057 qty. 4 66 60 85 8041008 qty. 2 Nut Lock 3/8-16 8160003 qty. 4 NOTE: BATTERY IS NOT INCLUDED. 45 Handle Adj. W/Grip 811019 qty. 1 71 Rod Battery Hold Down 790231 qty. 2 Bracket Battery QL 790230 qty. 1 70 Washer 3/8 FC 8171004 qty. 8 REQUIRES 12 V BATTERY, 40 AH, 240 CCA MIN. U1 SERIES GROUP BATTERRY FOR PROPER FIT Part No 790321 Form No F012307C 8 QL2300KOEU Owner's Manual ASSEMBLY 1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container. NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating. 2. ATTACH hose to hose coupler, using hose clamp (item 26) NOTE: This unit is equipped with a unidirectional hose. Assemble hose so that interior hose material seams face toward unit. Refer to flow direction arrow printed on outside of hose. When installed arrow should point toward vac housing. 3. ATTACH hose coupler w/hose to housing intake, which is preassembled to housing front plate, and rotate to lock it in place. 4. ASSEMBLE handle loop nozzle (item 45), to nozzle handle (item 44) using capscrew (item 53), and lock nut (item 60). Adjust handle loop to desired height and angle and securely tighten in place. 5. ASSEMBLE nozzle handle (item 44), to nozzle (item 25), using screws (item 52), washers (item 66), washers (item 68) and lock nuts (item 60). 8. ATTACH assembled nozzle to hose using hose clamp (item 26). Before tightening hose clamp, position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation. 9. ATTACH preassembled hose boom on top of housing using a hitch pin (item 10). 10. ASSEMBLE hose band (item 29) around hose and secure chain between flanges of the hose band using capscrew (item 53) and lock nut (item 60) Repeat same steps on the other chain. (See ADJUSTING HOSE BOOM on page 11). 11. SECURELY ATTACH exhaust elbow (item 21) capturing both flanges inside the clamp, then firmly tighten the clamp, securing the elbow to the housing (see MOUNTING on page 10). 12. ASSEMBLE battery (not included) by using battery bracket QL (item no. 70, hold down rods (item 71), washers (item 70), and lock nuts (item 59). 13. ATTACH red battery cable to + terminal and black battery cable to - terminal. OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING HANDLING & TRANSPORTING: The unit is equipped with a hanging hook to allow for easier transportation to storage. Use caution when using a hoist and maintain control of unit's movement to prevent damage to the machine or surroundings. HOSE: DO NOT drag the hose with vehicle. Never lift the machine while the engine is running. MOUNTING: Main unit GENERAL: Unit must be securely mounted to a trailer, truck bed, or other similar surface before use. Do not use this unit in a freestanding position. Unit is not stable until it has been secured in place. Secure unit by bolting through the base of the unit and through the mounting surface using 3/8" dia. bolts, with washers and locking nuts (see fig. 1) MOUNTING: Unit can be mounted in various positions. Figure 2 Typical on both sides Fig. 1 illustrates the mounting options available when using the optional trailer (Billy Goat Part no. 790112) available from your Billy Goat dealer. The unit can be mounted to allow vacuuming from either side as well as from the rear. Fig. 2 Part No 790321 Form No F012307C 9 QL2300KOEU Owner's Manual MOUNTING: Exhaust elbow 1) Remove the loose hardware from the clamp assembly so that there are 4 separate pieces (remaining clamp assembly, two half plates, and a plate split). 2) Slide the assembled plates over the housing flange. The flange should rest between the bottom plate and the plate split. 3) Slide the elbow over the plate spacer and center it in the clamp. The elbow flange should now be resting on the housing flange between the plate split and the top plate. 4) Insert the other plate split beneath the plate spacer so the holes align and the plate overlaps the flange on the elbow. Housing Step 1&2 5) Secure the assembly with a plate half on top of the elbow flange and a plate half on bottom of the housing flange using 3, 1" carriage bolts and 3 lock nuts (removed hardware in step 1). 6) Tighten down the clamp with 2, 1 3/4" carriage bolts, 2 knobs, and 2 lock nuts (removed hardware in step 1). STARTING ENGINE: See engine manufacturer's instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. ENGINE SPEED: Controlled by throttle lever on the vac housing. Under normal conditions, operate at minimum throttle to accomplish your current cleaning task. INTAKE HOSE: Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged before engine will start. Note: Any damage to the switch or wiring harness will prevent engine from starting. CHOKE: Located on the vac housing as part of the engine control panel. THROTTLE: Move throttle control to fast position. KEY SWITCH: Turn to start position until engine begins to fire, immediately release the key to the run position. Note: Do not hold key in start position more than 10 seconds per attempt. IF YOUR UNIT FAILS TO START: See Troubleshooting on page 13. Also see engine owner's manual. Step 3 Elbow Step 4 Fig. 5&6 Part No 790321 Form No F012307C 10 VACUUMING OPERATION QL2300KOEU Owner's Manual EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by the angle of the exhaust deflector and by rotation of the exhaust elbow. Adjust the angle of the exhaust deflector to control the distance that debris is discharged. Typically debris is aimed to discharge to the rear of the container. The direction of discharge is adjusted by loosening the knobs on the exhaust elbow clamp and rotating the elbow to the desired direction. NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow while adjusting direction of exhaust. Never adjust exhaust deflector angle or direction of discharge while unit is running. Never direct exhaust into an area where bystanders may cross the path of the debris. INTAKE OPERATION: With machine running and fully assembled, move the nozzle in sweeping motions over debris. Always allow air to flow into the nozzle along with the debris. Do not completely block the nozzle when vacuuming, it will reduce performance, and increase clogging (See figure 3). For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to concentrate suction power around the debris (See figure 4). ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing (see fig. 5). UNCLOGGING A CLOGGED HOSE With engine running and unit secured to a trailer, truck bed, or other similar surface, fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit off, and allow engine to come to a complete stop. Remove hose and manually clear hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when removing clog. UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug wires and battery cables. Remove the hose coupler from the housing and determine where the clog is located. If possible clear the clog through the intake opening. It may require removal of the intake adaptor (item 33) to allow access to clear the housing. If clog is in the elbow, carefully remove the elbow. Remove elbow by removing the knobs on the elbow clamp. Then remove 3 bolts so that the split plate can be taken out. Finally, the elbow can be removed by sliding it past the remaining attached clamp. NOTE: Elbow is very heavy. Do not stand directly under elbow during removal. Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog. Reconnect spark plug wire. HOSE CARE AND TIPS Fig. 3 Fig. 4 To increase hose life, periodically rotate hose and reposition nozzle and coupler on Hose front plate of unit. This increases hose life by keeping hose from wearing only on one side. Be sure the hose is correctly installed by checking that the arrow printed on the hose indicating flow direction is pointing toward the vac housing. Keep hose as straight as possible and avoid sharp bends during operation for best pick up and to avoid clogs. Never drag hose. Always remove and store hose before transporting unit. Store hose straight and flat to maintain flexibility for next use. THE HOSE IS A REPLACEABLE WEAR ITEM. STORAGE Hose Bands. Stretch hose out before clamping Fig. 5 Turn fuel supply off when unit is not in use. Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could be stepped on or where other objects could crush or damage hose. Part No 790321 Form No F012307C 11 QL2300KOEU Owner's Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every use Every 5 hours (daily) Every 10 Hours Every 25 Hours Inspect for loose, worn or damaged parts. Check engine oil and air filter Clean hose Engine (See Engine Manual) Inspect battery for damage or leak Keep engine free of debris Check battery terminal for corrosion Check for excessive vibration IMPELLER REMOVAL 1. Wait for engine to cool and disconnect spark plugs from the both sides of the engine. 2. Disconnect the negative battery cable (black) (item 12) from the battery. 3. Remove the hose coupler assy from the unit (item 36). 4. Remove the hose boom assembly. 5. Remove the intake housing assembly (item 33) using 1/2" socket and socket wrench to remove (12) locknuts and washers (item 60 & 63). Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 6. Remove impeller bolt and lock washer using 5/8" socket and impact wrench (see fig. 6). 7. Once bolt is removed impeller should slide out freely. If impeller will not slide free on crankshaft, obtain a 3/4"-10 x 3" bolt and thread it into the nut that is welded onto the center of the impeller and tighten slowly to push the impeller off the crankshaft. Note: 3/4"-10 x 3" bolt is included in each impeller replacement kit or the bolt can be ordered from your local Billy Goat Dealer (part no. 790214). 8. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the housing. 9. Using a new impeller bolt, washer, and lockwasher, reinstall new or repaired impeller in reverse order. Note: Be sure spacer is in place behind impeller before tightening. 10. Tighten impeller bolt. Torque impeller bolt to [60 Ft. Lbs. (81.4 N.m)]. 11. Repeat steps 2 through 5 in reverse order. 12. Reinstall spark plug wires. INTERLOCK SYSTEM Fig. 6 With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run. IGNITION UNIT Throttle stop Spark plug INTERLOCK SWITCH Fig. 8 Hose must be installed and switch lever must engage switch for engine to start. Part No 790321 Form No F012307C 12 QL2300KOEU Owner's Manual Troubleshooting P roblem P ossible C ause S olution A bnorm al vibration. Loose or out of balance im peller or loose engine C heck im peller and replace if necessary. C heck engine. W ill not vacuum or has poor vacuum perform ance · N ozzle buried too deep in debris. C logged hose or exhaust. E xcessive quantity of debris. · W ithdraw nozzle from debris. U nclog hose or exhaust (see pg. 11) A llow air to feed debris. E ngine w ill not start. (S tarter does not turn) E ngine w ill not start. (S tarter turns) B attery is low or dead. B attery C able is disconnected or battery term inal is corroded. H arness w ire is bad or disconnected from interlock sw itch. H ose not installed, allow ing interlock w ire to ground. · T hrottle & / or stop sw itch in off position. O ut of gasoline. B ad or old gasoline. S park plug w ire disconnected. D irty air cleaner. C harge battery or replace if the battery does not hold charge. C lean battery term inal and cable then reconnect. Install hose coupler securely to the unit and check w hether interlock sw itch is engaged by lever. C heck harness w ire connection and replace if necessary. · C heck stop sw itches, throttle, and gasoline. C onnect spark plug w ire. C lean or replace air cleaner. O r contact a qualified service person. E ngine is locked, w ill not pull over. · D ebris locked against im peller. E ngine problem . · S ee pg.11, C learing a clogged im peller housing. C ontact an engine servicing dealer for engine problem s. When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach: KOHLER ENGINES: 800-544-2444 www.kohlerengines.com WARRANTY CLAIM PROCEDURE Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim as follows: • The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer. • The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. • The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim. • The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration. • The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received. • The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding. For online product registration go to www.billygoat.com Part No 790321 Form No F012307C 13 QL2300KOEU Owner's Manual PARTS DRAWING QL2300KOEU Part No 790321 Form No F012307C 14 QL2300KOEU Owner's Manual PARTS LIST ITEM PART NO. NO. DESCRIPTION QTY ITEM PART NO. NO. DESCRIPTION QTY 1 400268 LABEL HOT ENGINE 1 2 400339 KNOB 4 3 400424 LABEL OPEI WARNING 3 4 400502 WASHER TWISTED LOCK 3/8" 4 5 500267 GRIP HANDLE 2 6 500282 STRAIN RELIEF HEYCO 1244 1 7 790275 ENGINE 23 HP HORIZ. KOHLER COMMAND PRO 1 8 790129 LINE FUEL QL 1 9 790263 TUBE BOOM ARM QL 1 10 790271 PIN 5/8 X 15.5 QL 1 11 790132 CABLE BATTERY RED 26" 1 12 790133 CABLE BATTERY BLACK 10" 1 13 790134 CLAMP FUEL LINE 2 14 510185 BUSHING NYLON 0.625 5 15 790307 SCREWCAP 7/16-14 x 2" GR. 5 4 16 790293 PLATE RING SPACER QL KOHLER 1 17 790103-S IMPELLER 16" x 1.12" ASSY QL (INCL. 4,32,84) 1 18 790142 LABEL QL INSTRUCT/WARN 1 19 790143-S BASE ENGINE ASSY QL(INCLUDES 72) 1 20 21 790145-S ELBOW 8" ASSY QL(INCLUDES 2,3,43) 1 22 790255-S CLAMP ASSEMBLY 1 23 790147 DEFLECTOR EXHAUST QL 1 24 810705 HOSE 10" x 12.5' INTAKE W/WEARSTRIP 1 25 811005 NOZZLE INTAKE 10" FORMED 1 26 810706 CLAMP HOSE 10" 2 27 790270 BOOM HINGE WA QL 1 28 790152 SPRING BOOM QL 2 29 810868 BAND HOSE BOOM 10" FORMED 2 30 790267 ARM BOOM WA QL 1 31 790291 BOLT EYE 3/8" x 2.5" 2 32 500188 SCREWCAP 7/16-20X2" GR.8 [TORQUE 60 ft.lb. (81.4Nm)] 1 33 790318 INTAKE HOUSING ASSY (INCL. 3,6,34,35,37,55,60,63,69) 1 34 890440 PLUNGE SWITCH 1 35 790305 HARNESS WIRE ASSY QL23 KO 1 36 790320 HOSE INTAKE ASSY QL (INCL. 2,38,48,92) 1 37 811123 PLUG 3/4" 1 38 39 811160 LINKGAGE 1/4" CHAIN 2 40 790306 CHAIN 5 LINKS 1 41 790189 CHAIN HANG HOSE QL 1 42 790301 LABEL WARNING NOZZLE 1 43 810736 LABEL FLYING DEBRIS 2 44 811020 HANDLE NOZZLE W/ GRIP 1 45 811019 HANDLE ADJ. NOZZLE W/ GRIP 1 46 790290 BOLT EYE 3/8" X 5" 2 47 850132 WASHER LOCK 7/16 TWIST 5 48 890132 PLUG RD 1" 4 49 890254 LABEL EAR EYE BREATHE 1 50 890301 LABEL READ 1 51 *8024044 BOLT CARRAIGE 5/16-18 x 2 2 52 *8041030 SCREWCAP 5/16-18 x 1 1/2 4 53 *8041031 SCREWCAP 5/16-18 x 1 3/4 4 54 790310 GROMNET 1" x 3/4" I.D. 4 55 *8024050 BOLT CARR. 5/16 - 18 x 3 1/2 1 56 *8041051 SCREW CAP 3/8 - 16x 1 1/4 4 57 58 *8122082 SCREW SM 1/4 x 3/4 5 59 *8160001 NUT LOCK 1/4"-20 HEX Z/P 8 60 *8160002 NUT LOCK 5/16-18 21 61 *8160003 NUT LOCK 3/8 10 62 63 *8171003 WASHER 5/16 FLAT CUT 22 64 8171003 WASHER FLAT 3/8 8 65 *8172007 WASHER 1/4 SAE 6 66 *8172008 WASHER 5/16 SAE 2 67 *9201125 KEY 1/4 x 2 3/4 1 68 *8172020 WASHER 5/16 FENDER 4 69 790298 DOOR FLAPPER INTAKE QL23 1 70 790230 BRACKET BATTERY QL 1 71 790231 ROD BATTERY HOLD DOWN 2 72 790232 LABEL WARNING SECURE 3 73 790105 HOUSING ASSY QL 1 74 790285 TRAY NOZZLE WA QL23KO 2 75 790311 SPACER - ENGINE 1 76 400502 WASHER LOCK TWISTED TOOTH 4 77 790303 BUNGEE CORD BLACK 14" 1 78 8177011 WASHER LOCK TWISTED TOOTH 4 79 790240 90 DEGREE ELBOW 1/8" NPT MALE X 1/4" 1 80 *8041026 SCREWCAP 5/16-18 X 3/4 HCS ZP 4 81 790258 CAP TANK FUEL 3 GAL 1 82 790257 TANK FUEL 3 GAL ASSY 1 83 790204 U-BOLT 3/8" -16 - X 3 1 84 850443 WASHER PLATE IMPELLER 1 85 8041008 SCREWCAP 1/4-20 x 1 1/2 1 86 87 8041004 SCREWCAP 1/4-20 X 3/4" HCS ZP 2 88 610102 TUBE GRIP 1 89 790254 PLATE CLAMP SPLIT 2 90 790253 PLATE CLAMP SPACER 1 91 790252 PLATE CLAMP HALF 4 92 8161041 LOCK NUT 5/16-18 THIN ZP 8 93 8024041 BOLT CARRIAGE 5/16-1 1/4" ZP 6 Part No 790321 Form No F012307C 15 QL2300KOEU Owner's Manual MAINTENANCE RECORD Date Service Performed Part No 790321 Form No F012307C 16