Billy Goat KD502SPQ, homeappliance

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Operator Owner's Manual 1 Thank You for Selecting SV50HR Quiet Vac R 3 SV50HR SPECIFICATION S ENGINE: H.P. 5.5 (4.1kW) ENGINE: TYPE HONDA OHV ENGINE: FUEL CAP. 1.2qt. (1.1L) ENGINE: OIL CAP. 0.63qt. (0.60L) WEIGHT: UNIT 151# (68.5kg) WEIGHT: SHIPPING 174# (78.9kg) ENGINE WEIGHT: 36# (16.3kg) UNIT LENGTH 62" (1.57m) UNIT WIDTH 26.75" (0.68m) UNIT HEIGHT 42" (1.07m) 2 ACCESSORIES HOSE KITS CASTER KIT NOZZLE WEAR GUARD For vacuuming in hard to reach areas. Heavy Duty Vacuum Hose Kit P/N 900998. 4"(102mm) x 7 ' (3.05m) Hose Extension Kit P/N 890045. (Kit contains a connector and a clamp, Hose is not included) (STANDARD) P/N 890413. Extends nozzle life when used along curbs and hard surfaces. BAG LINER OPTIONS P/N 890447 For use on hard surface. Felt Filter P/N 890435 Litter Liner P/N 890006 Lawn Liner P/N 890009 For use in all dusty conditions. Can be used with other liners For use on hard surface where a variety of debris is present. Used to collect leaves, thatch & grass. PACKAGED SINGLY QTY 5 PER PACKAGE QTY 5 PER PACKAGE Part No. 890049 Page 1 of 8 Form No. F100202A IN THE INTEREST OF SAFETY 5 BEFORE STARTING ENGINE, READ AND UNDERSTAND THE "ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL." THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. 21. DO NOT touch hot muffler, cylinder, or WARNING: DO NOT 1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. 2. DO NOT place hands or feet near moving or rotating parts. 3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark. 4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recom mended. 5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers. 6. DO NOT remove fuel tank cap while engine is running. 7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist. 8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated. 9. DO NOT transport unit with fuel in tank. 10. DO NOT smoke when filling fuel tank. 11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping. 13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed. 14. DO NOT tamper with the engine speed selected by the engine manufacturer. 15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester. 16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in "FAST" position and crank until engine starts. 17. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine. 18. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector. 19. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area. 20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. fins because contact may cause burns. 22. DO NOT run engine without air cleaner or air cleaner cover. 23. DO NOT operate during excessive vibration! 24. DO NOT leave machine unattended while in operation. 25. DO NOT park machine on a steep grade or slope. WARNING: DO 1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING. 2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed. 3. DO pull starter cord slowly until resis tance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury. 4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary. 5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage. 6. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary 7. Follow engine manufacturer operating and maintenance instructions. 8. Inspect machine and work area before starting unit. 12. DO NOT run engine at excessive speeds. This may result in injury & /or 7 SOUND 8 VIBRATION VIBRATION LEVELS 2.5g damage to unit. 6 SAFETY INSTRUCTIONS a a Sound tests conducted were in accordance with 2000/14/EEC and were performed on 2/13/2002 under the conditions listed: NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound power level for your model. 2 Sound level of 97 dBA at operator position Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 04/02/98 under the conditions listed: GENERAL SAFETY PARTS BAG a a aaa 3 3 GENERAL CONDITION: Sunny GENERAL CONDITION: Sunny a a aaaaaa CONTROLS & LABELS a aa 3 TEMPERATURE: 48° F (8.9° C) TEMPERATURE: 67° F (19.4° C) ASSEMBLY a a a a a aaa 4 WIND SPEED: 2 MPH (3.2 kmh) WIND SPEED: 5 MPH (8.0 kmh) OPERATION a a aaaaaa 5 109 dB WIND DIRECTION: PARTS DRAWING & LIST a a 6-7 WIND DIRECTION: South East East MAINTENANCE a a a a aa 8 (SV50H MODEL) HUMIDITY: 29 % HUMIDITY: 41 % TROUBLESHOOTING a aa 8 30.34" Hg (770mm Hg) 29.1" Hg (739mm Hg) WARRANTY PROCEDURE a a BAROMETRIC PRESSURE: 8 BAROMETRIC PRESSURE: Part No. 890049 Form No. F100202A Page 2 of 8 GENERAL SAFETY 9 For your safety and the safety of others, these directions should be followed: Do not operate this machine without first reading owner's manual and engine manufacturer's manual. Use of Ear Protection is recommended while operating this machine. Use of Eye and Breathing protection is recom- mended when using this machine, especially in dry and dusty conditions. Debris bag directs dust toward ground, away from the operator and the optional Felt Filter reduces the amount of dust reintroduced into the environment. ·DO NOT place hands or feet inside nozzle intake opening, near debris outlet or near any moving parts. ·DO NOT start engine without debris bag connected firmly in place to exhaust outlet. ·DO NOT start or operate machine with debris bag zipper open. ·DO NOT operate during excessive vibration. ·DO NOT remove bag until engine has been turned off and has come to a complete stop. ·DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop. ·DO NOT operate machine with hose cap, bag or hose removed. ·DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans, metal, bark or water. ·DO NOT operate this machine on slopes greater than 20%. ·DO NOT pick up any hot or burning debris, or any toxic or explosive material. ·DO NOT allow children to operate this equipment. These items should be included in your carton. If any PACKING CHECKLIST of these parts are missing, contact your dealer. 11 Check Debris Bag 890351 Check Literature Assy 890381 Check Honda Engine Manual 12 LITERATURE ASSY P/N 890048 Check Lawn Liner Check Check EU Declaration Check Owner's Manual 890049 Literature Accesso ries 890380 Check Litter LIner Installation instructions 890007 Installation Instructions 890432 Check Warranty Card 400972 of Conformity & EU Distributor List 890378 13 14 15 CONTROLS INSTRUCTION LABELS ENGINE LABELS These labels should be included on your Vacuum. Throttle Control If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.. WARNING Honda STOP SLOW FAST EXPLOSIVE FUEL 8 6 2 0 0 STOP ENGINE AND ALLOW TO 4 COOL BEFORE REFUELING. Label Do Not Fill While Engine Is Hot Item 63 Part No.400268 DANGER 6 3 7 0 1 8 Label Danger Keep Hands and Feet Away Item 29 Part No.400424 Honda - Place in fast position to start. Label Danger Flying Material Item 62 Part No.810736 4 5 2 0 9 8 Label Ear Eye Breathing Item No. 86 Part No. 890254 Label Read Owner's Manual Item 84 Part No.890301 When servicing engine refer to specific manufacturers engine owner's manual. All engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference(See table above). If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach: American Honda: Phone: 770-497-6000 Fax: 770-497-6011 Part No. 890049 Page 3 of 8 Form No. F100202A 10 ASSEMBLY Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle and accessories. Included with machine are caster kit (890447), felt filter bag (1 each), lawn liner (3 each), and litter liner (3 each). Read all safety and operating instructions before assembling or starting this unit. 1. 2. 3. 1. REMOVE items 8 locknut & 74 screws from lower handle (item 27). Attach and securely tighten upper handle item 6 to lower handle as shown. 2. REMOVE deflector (item 83) from box. Discard packing material. Remove carriage bolts (item 31) and nut (item 4) from deflector. Install to bag plate (item 13) as shown reusing parts removed (nut should be on side shown). Failure to attach deflector may result in premature wear to bag. 3. UNFOLD the debris bag (item 1) position bottom of bag rod below the bag plate and pull up and rotate the top of the bag rod up and secure with the latch. 5. PUT OIL IN ENGINE BEFORE STARTING 6. 7. SEE ENGINE MANUFACTURER'S MANUAL (some engine manufac tures' have different oil checking procedures) 4. 4. ATTACH bag hanger strap to bag supports (item 11), preassembled to upper handle. 4a. Bag hanger straps are designed for adjustment when more clearance is required between bag and ground. Typically the bottom loop of the strap is used when operating on turf. 6. CONNECT spark plug wire. 7. VERIFY fuel valve on. Part No. 890049 Page 4 of 8 Form No. F100202A 16 Operation INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter as well as debris mixed with cans, bottles and small amounts of sand; however, vacuuming cans, bottles and sand will affect the longevity of your machine. Like all mechanical tools, reasonable care must be used when operating machine. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 7). Inspect machine work area and machine before operat ing. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING. 16.1 STARTING ENGINE: See engine manufacturer's instructions 16.3 DEBRIS BAG Debris bags are normal replaceable wear items. Note: Frequently empty debris to prevent bag overloading with more weight than you can lift. Bag liners are included and available for use in various conditions where debris will be vacuumed. (see Bag Liner Options shown on page 1). DO NOT place bag on or near hot surface, such as engine. Be sure engine has come to a complete stop before removing or emptying bag!! This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings page 2-3). Many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions: •Run machine at idle to quarter throttle. •Machine or pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use. for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. ENGINE SPEED: Controlled by throttle lever on the handle. Under normal conditions, operate at minimum throttle to accomplish your current cleaning task. Hint! Having one or more spare Felt Filter (890435) is a good way to reduce down time while dirty bags are being cleaned. Do not store with debris in bag. Organic debris generates heat during decomposi tion and could damage the bag or start a fire. FUEL VALVE: Move fuel valve to "ON" position (Honda only). 16.4 HANDLING & TRANSPORTING: CHOKE: Operated with throttle control (Honda). Post to prime (Briggs & Stratton). NOTE: Outer bag and rod (items 1 and 3) MUST depress the Using two people to lift machine is recommended. Lift holding the handle and front of nozzle. Secure in place during transport. bag presence switch (item 17) for the unit to start. See fig.1 IF YOUR UNIT FAILS TO START: See Troubleshooting on page 8. 16.5 STORAGE Never store engine indoors or in enclosed poorly ventilated 16.2 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT: The vacuum nozzle is raised and lowered by pulling slightly upward on handle and pulling height adjust T-Handle (item 23) at operators left hand. Lift handle up or down to desired height, then release T-handle. FOR MAXIMUM PICKUP: Adjust nozzle height as close to debris as possible, but without blocking airflow into the nozzle. NOTE: Never bury nozzle into debris. CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp materials. Reconnect spark plug wire. 16.10 COMPOST Vacuumed leaves, grass and other organic material from your areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. THROTTLE own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds Note: Allow green chips to dry before spreading around living plants. SPARK PLUG fig 1. STOP BAG PRESENCE SWITCH Part No. 890049 Form No. F100202A Page 5 of 8 18 PARTS DRAWING SV50HR Part No. 890049 Form No. F100202A Page 6 of 8 19 * Denotes standard hardware item that may be purchased locally. Item No. PARTS LIST SV50HR Part No. QTY 1 OUTER DEBRIS BAG 890351 1 2 THROTTLE CONTROL 850270 1 3 ROD BAG NO CHANNEL 890036 1 4 NUT LOCK (1/4 - 20 ) *8160001 17 5 SCREW CAP ( 1/4 - 20 x 1-1/2 HEX ) *8041008 2 6 HANDLE UPPER W/GRIP 890439 1 7 AXLE HEIGHT ADJUST 890389 1 8 SCREW CAP 5/16 - 18 x 1-3/4 *8041031 2 9 CLAMP CABLE 1" I.D. 900813 2 10 TY WRAP *900407 2 11 BAG BAG SUPPORT 900039 1 12 LATCH BAG 890356 1 13 PLATE BAG NO CHANNEL 890039 1 14 BRACKET HANDLE SV 890532 2 15 BOLT CARR. 5/16 - 18 x 3/4 ZP 8024039 2 16 WASHER FLAT 1/2 SAE *8172011 4 17 SWITCH PLUNGER 890440 1 18 BRACKET - LOWER HEIGHT ADJUSTMENT 890021 1 19 SCREW 3/8 X 1 1/2 TAPTITE 890408 4 20 SPRING-COMPRESSION 900136 1 21 TIRE - ONLY (PER ASSY) 900507 1 22 PIN - HAIR COTTER 900471 1 23 CABLE HEIGHT ADJUSTMENT 890019 1 24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2 *8024054 4 25 GRIP HANDLE 400570 2 26 NUT LOCK 5/16 - 18 HEX *8160002 6 27 HANDLE LOWER 890346 1 28 PLATE HANDLE SUPPORT 900933 1 29 ENGINE PLATE MOUNT 890337 1 30 WASHER FLAT CUT 5/16 *8171003 2 31 SCREW CARRAIGE 1/4-20 x 3/4 *8024021 12 32 SCREW CAP 1/4 - 20 x 1/2 HWH 890359 6 33 STRAIN RELIEF HAYCO 1244 500282 1 34 WHEEL ASS'Y (incl. items 21) 900509 4 35 WASHER 0.75 "C" 900997 1 - 0 36 PLATE DEFLECTOR SV 890011 1 37 HEIGHT ADJUST ASSY (incl. items 18,20,22,23,25) 890013 1 38 SEAL BAG 890018 2 39 1/2-13 CAP NUT NP W/PATCH 890530 4 40 SCREW CAP 1/4 - 20 x 1 - 1/4 *8041007 4 41 HARNESS ASSY 890442 1 42 SCREW SELF TAPPING 10 - 24 x 1/2 *8123086 1 43 NOZZLE MAINFRAME ASS'Y (incl. one of items 29,44,42) 890391 1 44 PLUG HOUSING 900146 1 45 SCREW CAP 1/4-20x 1-3/4 *8041009 2 46 SCREW SM 1/4 x 3/4 TYPE A *8122082 4 47 PLATE SKID (incl. items 78) 890413 1 48 IMPELLER ASS'Y (incl. items 49, 50, 51) 890382 1 49 KEY 900162 2 50 WASHER LOCK 3/8 TWISTED TOOTH 400502 1 51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m) 900154 1 52 HOUSING ASS'Y (incl. items 29, 62, 84, 86) 890388 1 53 ENGINE HONDA 5.5 H.P. GXV160 KN12 900615 1 54 TERMINAL PIGGYBACK 3/16 890010 1 55 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 56 LABEL EAR EYE BREATHING 890254 1 57 LABEL DANGER FLYING DEBRIS 810736 1 58 LABEL READ OWNER'S MANUAL 890301 1 59 LABEL DANGER CUT FINGER 400424 2 60 PLATE UPPER HEIGHT ADJUST 890005 1 Part No. 890049 Page 7 of 8 Form No. F100202A MAINTENANCE 17 Use only a qualified mechanic for any adjustments, disassembly or any kind 17.1 IMPELLER REMOVAL For damaged or imbalanced impeller 17.2 of repair . WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP. DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT. ENGINE: See engine manufacturer operator's instructions. RECONNECT SPARK PLUG WIRE, GUARDS, BAG, CAPS AND / OR HOSE BEFORE STARTING ENGINE. Follow these hourly Maintenance Schedule maintenance intervals. 1. Wait for engine to cool and disconnect spark plug. 2. Drain fuel and oil from the engine. 3. Remove engine, impeller and mounting plate by removing nuts (item 26) around outside of housing. 4. Leaving engine fastened to plate, remove impeller bolt (item 50) and lock washer and slide impeller off crankshaft ( A puller may be required). CAUTION: Do not drop impeller. 5. If impeller does not slide off crankshaft, place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller. 6. If the impeller cannot be loosened, obtain a 1" (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Invert engine and impeller and support engine above ground to prevent recoil damage. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller Maintenance Operation Engine (See Engine Manual) Check for excessive vibration Clean Debris Bag Inspect for loose parts Inspect for worn or damaged parts Every Use Every 5 hrs or (Daily) against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft. 7. To reinstall impeller, use a new impeller bolt and lockwasher 8. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m). 9. Reinstall engine, impeller, and mounting plate onto housing in reverse order of removal. 10. Before connecting spark plug wire, slowly pull engine starting rope to insure that impeller rotates freely. 11. Reinstall spark plug wire. TROUBLESHOOTING 20 Before Requesting Service Review These Suggestions Problem Possible Cause Solution Will not vacuum or has poor vacuum performance. · Dirty or full debris bag or filter. · Nozzle height set too high or too low . · Hose kit cap missing. · Clogged nozzle or exhaust. · Excessive quantity of debris. · Clean debris bag and filter. Shake bag clean or w ash. · Adjust nozzle height. · Check for hose kit cap. · Unclog nozzle or exhaust (see page 5) · Allow air to feed w ith debris. Abnormal vibration. · Loose or out of balance impeller. · Loose engine. · Check impeller and replace if required. · Check Engine. Engine w ill not start. · Throttle in off position. · Engine not in full choke position. · Out of gasoline or bad or old gasoline. · Spark Plug w ire disconnected. · Gas Valve off. · Dirty air cleaner. · Safety Interlock disengaged on bag plate. · Check throttle · Check throttle, choke position · Check throttle, choke position and gasoline. · Connect spark plug w ire. · Turn on gas valve. · Clean or replace air cleaner. Contact a qualified service person. · Bag not fully engaged or Rod in bag is bent. Engine Service and Warranty 22.1 22 Contact your nearest engine manufacturer's authorized servicing dealer. 21 Serial Plate Record your machine model, serial number and date-of-purchase and where purchased 1803 S.W. Jefferson Lee's Summit, MO 64062 / USA WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat. The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows: The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer. The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. Tel (816) 524-9666 R Fax (816) 524-6983 The Warranty Claim will be filled in by the authorized Billy Goat Dealer, 109 dB Purchase Date Model Serial No. Unit(Weight) Engine Power lbs. kg kW rpm min-1 Purchased from who will send it with the faulty part to Billy Goat headquarters. The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions. The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding. Note: To process a Warranty Claim, it is necessary to quote the Model & Serial number who are printed on the Billy Goat Serial Plate. BILLY GOAT INDUSTRIES INC. 1803 S.W. JEFFERSON LEE'S SUMMIT, MO 64082 / USA PHONE: 816-524-9666 FAX: 816-524-6983 www.billygoat.com Part No. 890049 Page 8 of 8 Form No. F100202A