Billy Goat OWNER'S MANUAL KD501 T, homeappliance

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2 OPTIONAL ACCESSORIES 1 4 SHREDDER KIT P/N 890209. Shreds leaves, dramatically reduc ing total volume. HOSE KITS For vacuuming in hard to reach areas. Heavy Duty Vacuum Hose Kit P/N 900943. 4"(102mm) x10' (3.05m) R95 2 S N O I T C Y T U E R F A T S S N I Homeowners Vacuum Hose Kit P/N 900942. 4"(102mm) x10' (3.05m) NOZZLE WEAR PLATES P/N 900810. Extends nozzle life when used along curbs and hard surfaces. STANDARD FELT DEBRIS BAG P/N 900803. Standard on KD models. For dusty conditions. OPTIONAL DEBRIS BAGS TURF DEBRIS BAG P/N 900806 for use in leaves and grass in non-dusty conditions. HEAVY DUTY DEBRIS BAG P/N 900798 R einforced lower 3 Y T E Y L F B A M S E S L S A A R E N & E G 4 N S O L C E B & A L G A B & S S T L R O R A panel. DEBRIS BAG COVER P/N 900801 Directs dust downward away from operator. REAR CASTER KIT P/N 900655 Improves maneuverability on hard surfaces. BAG SUPPORT KIT P/N 900645 Extends bag life by keeping bag from dragging ground. ZIPPERLESS BAG P/N 890221 For non dusty conditions that are damaging to zippers. 3 P T 5 N O Thank You for Selecting I T A R The Powerful KD VACUUM CLEANER E P O Operator Owner's Manual Operator Owner's Manual G N 2 I 1 W KD502H, KD502ICQ, KD502Q - A R 0 1 D S T T S R I L A P & Specifications 8 , KD502H KD502ICQ KD502Q G N I T E O ENGINE: H.P. 5.5 (4.1 kW) 5 (3.73 kW) 5 (3.73 kW) O R ENGINE: TYPE HONDA OHV B&S I/C B&S H U S D ENGINE: FUEL CAP. 2.01 qt. (1.9 L) 1.5 qt. (1.4 L) 1.5 qt. (1.4 L) E E ENGINE: OIL CAP. 0.69 qt.(0.65 L) 0.63 qt. (0.6 L) 0.63 qt. (0.6 L) C L O B WEIGHT: UNIT 112# (50.8 kg) 103# (46.7 kg) 103# (46.7 kg) R U P O WEIGHT: SHIPPING 135# (61.2 kg) 126# (57.2 kg) 126# (57.2 kg) R ENGINE WEIGHT: 36# (16.3 kg) 24.38# (11.05 kg) 24.38# (11.05 kg) T Y T & N A UNIT SIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m) E R C R N A A N W E & T N I Part No. 890255 Form No. F021695CPage 1 of 8MA IN THE INTEREST OF SAFETY THE INTEREST OF SAFETY 5 BEFORE STA RTING ENGINE, READ AND UNDERSTAND THE "ENTIRE OPERATOR'S MANUAL & EN GINE MANUAL." 2 THIS SYMBOL MEANS W ARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. Y T E F A S W ARNING: DO NOT 1. DO NOT run engine in an enclosed area. DO NOT Exhaust gases contain carbon monoxide, an odorless and deadly poison. 2. DO NOT place hands or feet near moving DO NOT or rotating parts. 3. DO NOT store, spill or use gasoline near DO NOT an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark. 4. DO NOT refuel indoors where area is not DO NOT well ventilated. Outdoor refueling is recommended. 5. DO NOT fill fuel tank while engine is DO NOT running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers. 6. DO NOT remove fuel tank cap while DO NOT engine is running. 7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist. 8. DO NOT operate engine if gasoline is DO NOT spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated. 9. DO NOT transport unit with fuel in tank. DO NOT 10. DO NOT smoke when filling fuel tank. DO NOT 11. DO NOT choke carburetor to stop DO NOT engine. Whenever possible, gradually reduce engine speed before stopping. 12. DO NOT run engine at excessive DO NOT 13. DO NOT tamper with governor springs, DO NOT governor links or other parts which may change the governed engine speed. 14. DO NOT tamper with the engine speed DO NOT selected by the engine manufacturer. 15. DO NOT check for spark with spark plug DO NOT or spark plug wire removed. Use an approved tester. 16. DO NOT crank engine with spark plug DO NOT removed. If engine is flooded, place throttle in "FAST" position and crank until engine starts. 17. DO NOT strike flywheel with a hard DO NO object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine. 18. DO NOT operate engine without a DO NOT m uffler. Inspect periodically and replace,if necessary. If engine is equipped with m uffler deflector, inspect periodically and replace, if necessary, with correct deflector. 19. DO NOT operate engine with an DO NOT accumulation of grass, leaves, dirt or other combustible material in the muffler area. 20. DO NOT use this engine on any forest DO NOT covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler.The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. SOUND 21. DO NOT touch hot mu DO NO ffler, cylinder,or fins because contact may cause burns. 22. DO NOT run engine without air cleaner DO NOT or air cleaner cover. 23. DO NOT operate during excessive DO NOT vibration! 24. DO NOT leave machine unattended DO NOT while in operation. 25. DO NOT park machine on a steep grade DO NOT or slope. W ARNING: ARNING: DO 1. A LW AYS DO remove YS DO the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STA RTING. 2. D O keep cylinder fins and governor parts D O free of grass and other debris which can affect engine speed. 3. D O pull starter cord slowly until re sistance is felt.Then pull cord rapidly to avoid kickback and prevent hand or arm injury. 4. D O examine muffler periodically to be D O sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary. 5. D O use fresh gasoline. Stale fuel can gum D O carburetor and cause leakage. 6. D O check fuel lines and fittings frequently D O for cracks or leaks. Replace if necessary 7. Followengine manufacturer operating and maintenance instructions. 8. Inspect machine and work area before starting unit. VIBRATION speeds. This may result in injury & /or damage to unit. 7 8 SOUND TESTS VIBRATION LEVELS 2.7g TABLE OF CONTENTS 6 L A Sound tests conducted were in accordance with 79/113/EEC and were performed on 05/03/94 under the conditions listed: Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. 2 SAFETY INSTRUCTIONS GENERAL CONDI- 96 TION: Partly Cloudy Tests were performed on 05/03/94 under the conditions listed: GENERAL SAFETY a a aaaaa 3 GENERAL CONDI TION: Partly Cloudy ASSEMBLY aaaa aaaa 3 4 PA RTS BAG & CONTROLS TEMPERATURE: 60 F (15.5 C) TEMPERATURE: 60 F (15.5 C) LABELS a aaaaaaaa 4 OPERATION a a aaaaa 5 LpA WIND SPEED: 5 MPH (8kmh) WIND SPEED: 5 MPH (8kmh) PA RTS DRAWING & LIST 6 - 7 WIND DIRECTION: N.E. WIND DIRECTION: N.E. MAINTENANCE a a a a aa 8 109 TROUBLESHOOTING aaa 8 HUMIDITY: 70 % HUMIDITY: 70 % 8 W ARRANTY PROCEDURE OPERATO R BAROMETRIC PRESSURE: 29.8" Hg (757mm Hg) BAROMETRIC PRESSURE:29.8" Hg (757mm Hg) Part No. 890255 Page 2 of 8 Form No. F021695C 9 GENERAL SAFETY For your safety and the safety of others, these directions should be followed: Do not operate this machine without first reading owner's manual and engine manufacturer's manual. Use of Ear Protection is recommended while operating this machine. Use of Eye and Breathing protection is recom-- mended when using this machine, especially in dry and dusty conditions. Optional bag cover directs dust toward ground, away from the operator. ·DO NOT place hands or feet inside nozzle intake opening neardebris outlet or near any moving parts. ·DO NOT start engine without debris bag and quick discon nect connected firmly in place to exhaust outlet. ·DO NOT start or operate machine with debris bag zipper open. ASSEMBLY 10 Read all safety and operating instructions before assembling or starting this unit. ·DO NOT operate during excessive vibration. ·DO NOT remove bag until engine has been turned off and has come to a complete stop. ·DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop. ·DO NOT operate machine with hose cap, bag or hose removed. ·DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, 3 cans, metal, bark or water. Y ·DO NOT operate this machine on slopes greater than 20%. T E ·DO NOT pick up any hot or burning debris, or any toxic or F A Y explosive material. S L B ·DO NOT allow children to operate this equipment. L M A E R S E S N A E G & 1. ASSEMBLE upper handle securely to lower handle stubs using handle screws (item 8), washers (item 25) and nut lock 5/16-18 (item 26), with screw heads facing inward toward debris bag. Otherwise, premature bag wear could result. PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton, completely assembled except for the debris bag, upper handle, height adjustment rod and bag quick disconnect. 11 PACKING CHECKLIST 2. ASSEMBLE height adjustment rod (item 23), thru eye bolt (item 15), on upper handle and thru upper flange of height adjustment bracket (item18), thru spring (item 20), and thru lower flange of height adjustment bracket (item 18). Insert pin (item 22), between spring and lower flange of height adjustment bracket (see VIEW A on page 6). Slide grip (item 16), onto upper end of height adjustment rod (item 23). 3. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to housing exhaust (item 52) see fig. 2. 4. ATTACH bag hanger straps to loops (item 11), preassembled to upper handle. 5. ATTACH throttle assy. (item 2), to handle using cable clamps (item 9). 6. CONNECT spark plug wire. QUICK DISCONNECT These items should be included in your carton. If any of these parts are missing, contact your dealer. 23 16 8 20 Parts Bag Check Check Check Check Check Debris Bag 900802 Connector Quick Disconnect 890176 Handle Assy 900910 Rod Height Adj. 900978 Per Model Parts Bag & 26 25 22 & Literature Literature Assembly 9 Assembly Attach upper handle using screws, washers Check { Check 900934 Per Model Briggs & Stratton P/N 272262 English and lock nuts provided in parts bag. Engine Manual Per Model Honda P/N 31ZE6030 00X31- ZE6-0300 English Fig. 2 Denotes parts found in Parts Bag Assembly (shown on page 4). Part No. 890255 Page 3 of 8 Form No. F021695C 12 PARTS BAG & LITERATURE ASSY P/N 900934 13 CONTROLS PARTS BAG ASSEMBLY CHECKLIST P/N 900974 Owner's Literature Checklist Manual Check Owner's Manual Throttle Control Stop 25 Washer 5/16 SAE 8172008 Qty. 2 20 Spring Literature Parts Bag Literature KD / TKD Accessories Check Check 890255 Literature Parts Bag 890256 Literature KD / TKD Accessories 900713 position Briggs engines have a primer button carburetor rather than choke type carburetor. Honda - Place in fast position to start. STOP SLOW FAST 26 4 Nut Lock 5/16-18 8160002 900136 Qty. 1 9 Warranty Check Warranty Card 400972 Start NOC & GA B S T R AP S LEB AL & S LO RT 22 Qty. 2 Pin Hair Cotter 900471 Qty. 1 8 Screw Cap 5/16-18 x 1 1/2 8041030 Qty. 2 Clamp Cable 1" 900813 Qty. 2 16 Grip 900937 Qty. 1 Card EU Declaration of Conformity & EU Distributor List Check EU Declaration of Conformity & 4 EU Distributor List 890260 position 14 INSTRUCTION LABELS 15 ENGINE LABELS These labels should be included on your Vacuum. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels. Honda WARNING EXPLOSIVE FUEL 8 6 2 0 0 STOP ENGINE AND ALLOW TO 4 COOL BEFORE REFUELING. Label Do Not Fill While Engine Is Hot Item 63 Part No.400268 DANGER Label Read Owner's Manual Item 71 Part No.890301 DANGER 6 3 7 0 1 8 Label Danger Flying Material Item 62 Part No.810736 KEEP HANDS and FEET AWAY 4 5 2 0 9 8 Label Ear Eye Breathing Briggs & Stratton Label Danger Keep Hands and Feet Away Item 70 Part No.400424 Debris Bag Label item 1 Item No. 13 Part No. 890254 Page 4 of 8 Part No. 890255 Form No. F021695C 16 OPERATION INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter. Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine. Do not operate if excessive vibration occurs. If excessive vibration 16.3 DEBRIS BAG Debris bags are normal replaceable wear items. Note: Frequently empty debris to prevent bag overloading with occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 8). Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING 16.1 STARTING ENGINE: See engine manufacturer's instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. ENGINE SPEED: Controlled by throttle lever on the handle. Under normal conditions, operate at minimum throttle to accomplish your current cleaning task. FUEL VALVE: Move fuel valve to "ON" position (when provided on engine). CHOKE: Operated with throttle control (Honda only). PRIMER: Push primer on Briggs & Stratton Engines. THROTTLE: Move remote throttle control to fast position. Pull starting rope to start engine. IF YOUR UNIT FAILS TO START: See Troubleshooting on page 8. 16.2 VACUUMING OPERATION more weight than you can lift. An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions (see Optional Accessories shown on page 1). DO NOT place bag on or near hot surface, such as engine. Run engine at 1/2 throttle for first 1/2 hour to condition new bag. Your new bag requires a break-in period to condition the pores of the material against premature blockage. The entire bag surface serves as a filter, and must be able to breath to have good vacuum performance. Be sure engine has come to a complete stop before removing or emptying bag. This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings page 2 & 3). However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions: •Run machine at idle to quarter throttle. •The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake bag free-of-dust. •Machine or pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use. Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned. 5 •DO NOT leave debris in bag while in storage. N O VACUUM NOZZLE HEIGHT ADJUSTMENT: is raised and lowered by pushing slightly downward on handle and 16.4 HANDLING & TRANSPORTING: I T A R pulling grip rod at left side of handle. The nozzle height can be adjusted during operation without stopping. Using two people to lift machine is recommended. Lift holding the E P handle and front of nozzle. Secure in place during transport. O FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE: Never bury nozzle 16.5 STORAGE into debris. CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp materials. Reconnect spark plug wire. Nozzle Height Fine Adjustment For Hard Surface Use: Optimum nozzle height is 1/2" (12.7mm) above ground with engine not running. To adjust height, loosen screws (item 37), on quad plate. Prop front of nozzle up 1.0" (25.4mm) above ground. Keeping wheels on ground, re-tighten screws (item 37). Recheck and fine adjust to obtain 1/2" (12.7mm) at nozzle front Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing (see fig 1). Adjustment Lowers Nozzle Rod In First Hole (fig. 1) Item 37 Ref. Securely Tighten, position slots toward unit. Can be reversed to provide better hole alignment if required. Adjustment Raises Nozzle the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. Do not store with debris in bag. Part No. 890255 Page 5 of 8 Form No. F021695C 6 G N I W A R D S T R A P 18 R Page 6 of 8 VIEW A PARTS DRAWING KD502H, KD502ICQ, KD502Q Part No. 890255 Form No. F021695C Item 19 Description PARTS LIST KD502ICQ KD502H QTY Part No. KD502Q QTY QTY Part No. No. Part No. 1 DEBRIS BAG (INCL. (2) OF 4,5,11) Service Assembly 900803 1 900803 1 900803 1 2 THROTTLE ASSEMBLY (INCL. 1 EACH ITEMS 4, 10) 810135 1 810135 1 810135 1 3 WASHER - FLAT FENDER (11/32 X 1 - 1/4 X 0.05) *8172020 6 *8172020 6 *8172020 6 4 NUT LOCK (1/4 - 20 NC) *8160001 4 *8160001 4 *8160001 4 5 SCREW, CAP ( 1/4 - 20 NC X 1 -1/2 HEX) *8041008 2 *8041008 2 *8041008 2 6 HANDLE ASSY (INCL. ITEMS 4(2), 5(2), 11(2), 29(2), 15, 4, 14) 900910 1 900910 1 900910 1 7 AXLE REAR - PUSH 900925 1 900925 1 900925 1 8 SCREW, CAP 5/16 NC X 1 -1/2 *8041030 2 *8041030 2 *8041030 2 9 CLAMP CABLE 1" 900813 2 900813 2 900813 2 10 SCREW, CAP 1/4 - 20 NC X 1 - 3/4 HEX *8041009 1 *8041009 1 *8041009 1 11 ROD - BAG LOOP 800178 2 800178 2 800178 2 12 CONNECTOR QUICK DISCONNECT 890176 1 890176 1 890176 1 13 LABEL EAR EYE BREATHING 890254 1 890254 1 890254 1 14 WASHER - FLAT CUT 1/4 *8171002 1 *8171002 1 *8171002 1 15 BOLT EYE 90 900913 1 900913 1 900913 1 16 GRIP 900937 1 900937 1 900937 1 17 WASHER LOCK EXT. 5/16 *8181008 5 *8181008 2 *8181008 2 18 BRACKET - HT. ADJ. 900932 1 900932 1 900932 1 19 SCREW, CAP 5/16 NFX 1" 400164 3 - - - - 20 SPRING 900136 1 900136 1 900136 1 21 TIRE - ONLY (PER ASSY) 900507 1 900507 1 900507 1 22 PIN - HAIR COTTER 900471 1 900471 1 900471 1 23 ROD HT. ADJ. PLUNGER 900978 1 900978 1 900978 1 24 BOLT - CARRIAGE, 5/16 - 18 NC X 3 - 1/2 LG *8024050 4 *8024050 4 *8024050 4 25 WASHER - FLAT 5/16 SAE *8172008 22 *8172008 22 *8172008 22 26 NUT LOCK 5/16 - 18 NC HEX *8160002 12 *8160002 12 *8160002 12 27 HANDLE STUB (R.H.) 900911 1 900911 1 9000911 1 28 PLATE - HANDLE SUPPORT 900933 1 900933 1 900933 1 29 GRIP HANDLE 400570 2 400570 2 400570 2 30 HANDLE STUB (L.H.) 900912 1 900912 1 900912 1 31 SCREW CAP 5/16-18 X 2 - 1/2 LG. - - *8041034 1 *8041034 1 32 WASHER HUB CAP 1/2 I.D. 900927 4 900927 4 900927 4 33 AXLE FRONT MECH. ASSY. ( INCL. 17, 37, 38, 45 ) 900749 1 900749 1 900749 1 34 WHEEL ASS'Y CAST (INCLUDE 21, 36) 900509 4 900509 4 900509 4 35 WASHER 0.75 "C" 900997 0-1 900997 0-1 900997 0-1 36 BRG - ONLY (PER ASSY.) 900498 2 900498 2 900498 2 37 SCREW CAP 5/16-18 X 1" *8041028 2 *8041028 2 *8041028 2 38 SPACER 0.340" I. D. X 0.330" LG. 900745 2 900745 2 900745 2 39 PLATE - BRACE REAR 900905 2 900905 2 900905 2 40 SCREW CAP 1/4-20 X 1/2 *8041002 4 *8041002 4 *8041002 4 41 SPACER 900926 6 900926 6 900926 6 42 SCREW, SELF TAPPING 10 - 24 NC X 1/2 LG. *8123086 1 *8123086 1 *8123086 1 43 NOZZLE MAIN FRAM. ASS'Y - GREEN (INCL. item (qty) 44 (1), 42 ( 1) , 55( 1), 64(1), 70(1)) 900931 1 900931 1 900931 1 44 PLUG 900146 1 900146 1 900146 1 45 PLATE QUAD ADJUSTABLE 900746 1 900746 1 900746 1 46 GASKET - - 800411 1 800411 1 47 IMPELLER ASS'Y' (INCLUDES iTEM 49, 50, 51) 900003 - S 1 900215 -S 1 900215 - S 1 48 PARTS BAG ASS'Y (INCL item (QTY), 9 (2), 25 (2), 26 (2), 8 (2) 20 (1), 22 (1), 16 (1) 900974 1 900974 1 900974 1 49 KEY HI PRO 5/32 X 5/8 900162 1 900162 1 900162 1 50 WASHER LOCK 3/8 TWISTED TOOTH 400502 1 400502 1 400502 1 51 SCREW CAP 3/8-24 x 1" TORQUE 50 FT- LBS (68 N.m) 900154 1 900154 1 900154 1 7 52 HOUSING ASS'Y (INCL. 1 EA . ITEMS 13, 65, 67, 68, 69, 70) 900757 1 900757 1 900757 1 53 ENGINE 5.5 HP HONDA 900615 1 - - - - ENGINE 5 HP BRIGGS & STRATTON "IC" QUANTUM - - 900273 1 - - ENGINE 5 HP BRIGGS & STRATTON QUANTUM - - - - 900622 1 T S I L S 54 NUT LOCK 5/16 - 18 HEX *8160002 1 *8160002 3 *8160002 3 T R 55 ROD - BUMPER 900939 1 900939 1 900939 1 A 56 SCREW CAP 5/16 - 18 x 1 - 1/4 LONG - - *8041029 2 *8041029 2 P SCREW CAP 5/16 - 18 x 1 - 1/2 LG. *8041030 1 - - - - 57 CAP - HUB 900468 4 900468 8 900468 8 58 WASHER - FLAT 1/2 "SAE" *8172011 8 8172011 8 *8172011 8 59 PLATE BRACE HT. ADJ. KD / TKD 900756 1 900756 1 900756 1 60 CAP END 1" I.D. 800392 2 800392 2 800392 2 61 PIN - COTTER 3/32 X 3/4 *8197016 4 *8197016 4 *8197016 4 62 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 63 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 400268 1 400268 1 64 GUARD FOAM INSERT 900977 1 900977 1 900977 1 65 DOOR EXHAUST ASSY (incl. items 62, 66) 890148 1 890148 1 890148 1 66 SPRING DOOR EXHAUST 890142 1 890142 1 890142 1 67 SCREW CAP # 10-24 *8059135 2 *8059135 2 *8059135 2 68 NUT LOCK # 10-24 *8164005 2 *8164005 2 *8164005 2 69 WASHER # 10-24 *8171001 2 *8171001 2 *8171001 2 70 LABEL DANGER KEEP HANDS and FEET 400424 2 400424 2 400424 2 Denotes parts found in parts bag assembly. * Denotes standard hardware that may be purchased locally. Part No. 890255 Page 7 of 8 Form No. F021695C 17 MAINTENANCE Use only a qualified mechanic for any adjustments, disassembly or any kind of repair . WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP. DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT. ENGINE: See engine manufacturer operator's instructions. DEBRIS BAG: See page 5. IMPELLER REMOVAL continued 5.Disassemble housing by removing six (6) lock nuts and washers from nozzle frame, (2 are inside of nozzle opening). 6.Remove impeller bolt and lock washer. 7.Lift impeller upward. If impeller slides freely, proceed to (step 10). 8 .Place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller. 9.If the impeller does not loosen, obtain a 1" (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft. 10.Remove engine mounting screws, bolts, and nuts as required. 11.When impeller is free of the engine shaft, lift impeller and housing assembly off engine. Align impeller with opening, and diagonally lift impeller out of housing. 12. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order. 13. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs.(68 N.m) (see item 51 on page 7). 14. Reinstall engine onto housing in reverse order of removal. 15. Invert machine back onto all 4 wheels. 16. Reinstall spark plug wire. RECONNECT SPARK PLUG WIRE, 17.2 Maintenance Schedule Follow these hourly maintenance intervals. GUARDS, BAG, CAPS AND / OR HOSE BEFORE STARTING ENGINE. 17.1 IMPELLER REMOVAL 1.Wait for engine to cool and disconnect spark plug. 2.Drain fuel and oil from the engine. 3.Remove bag, quick release, and upper handle. Do not kink, stretch, or break control cables, control housings, or end fittings while removing handles. 4.Invert and support machine with engine not touching ground to prevent damage to recoil starter. Maintenance Operation Engine (See Engine Manual) Check for excessive vibration Clean Debris Bag Check bag strap tightness Inspect for loose parts Inspect for worn or damaged parts Every Use Every 5 hrs or (Daily) 20 TROUBLESHOOTING Before Requesting Service Review These Suggestions Problem Possible Cause Solution Will not vacuum or has poor vacuum performance. Dirty debris bag. Nozzle height set too high or too low. Hose kit cap missing. Clogged nozzle or exhaust. Excessive quantity of debris. Clean debris bag. Shake bag clean or wash. Adjust nozzle height. Check for hose kit cap. Unclog nozzle or exhaust (see page 5). Allow air to feed with debris. Abnormal vibration. Loose or out of balance impeller or loose engine. Check impeller and replace if required. Check Engine. Engine will not start. Stop switch off (Honda only). Throttle in off position. Engine not in full choke position (Honda only). Out of gasoline. Bad or old gasoline. Spark Plug wire disconnected. Dirty air cleaner. Check stop switches, throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air cleaner. Or contact a qualified service person. Engine is locked, will not pull over. Nozzle scrapes ground in lowest height setting. Debris locked in impeller. Engine problem. See page 5, Contact an engine servicing dealer for engine problems. Nozzle height out of adjustment. Adjust nozzle height. (See Nozzle height fine adjustment for hard surface use on page 5). 8 22.1 Engine Service and Warranty 22 Contact your nearest engine manufacturer's autho WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat. TO OH S ELBU rized servicing dealer. E R U 21 Serial Plate Record your machine model, serial number D and date-of-purchase and where purchased E C O R P The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows: The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer. O R T & E CNA N ET NIAM Y TN A RR A W & , GNI L A 96 LpA 109 RCE95 1803 S. Jefferson P.O. Box 308 Lee's Summit, Mo. 64063 / USA (816) 524-9666 FAX (816) 524-6983 Model Serial No. Unit (weight) Engine Power lbs kW min-1 kg The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters. The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions. The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding. Note: To process a Warranty Claim, it is necessary to quote the Model @ Operator & Serial number who are printed on the Billy Goat Serial Plate. Purchase Date Purchased from BILLY GOAT INDUSTRIES INC. P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA PHONE: 816-524-9666 FAX: 816-524-6983 R Part No. 890255 Page 8 of 8 Form No. F021695C