Billy Goat BG1002SP, homeappliance

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VQ Owner's Manual BILLY GOAT VQ VACUUM Owner's Manual VQ902SPH, VQ1002SP Accessories Optional Debris bags VACUUM HOSE KIT 5" (127mm) x 8' (2.4m) For vacuuming in hard-to-reach areas P/N 830255 HOSE COUPLER KIT 5" (127mm) For coupling multiple hoses together to increase vacuuming distance. P/N 800334 RIDE ON CHARIOT KIT Reduces operator fatigue. Operator stands while riding behind vacuum. Maximum load 300 lbs.(136 kg) P/N 830257 STANDARD DEBRIS BAG Standard on VQ models. For dusty conditions. P/N 830320 DEBRIS BAG COVER Directs dust downward away from operator. P/N 830284 TURF DEBRIS BAG For use in leaves and grass in non dusty conditions. P/N 830282 Part No 830542 Form No F071307A 1 VQ Owner's Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® VQ Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4-5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST & ASSEMBLY 8-9 OPERATION 10-11 MAINTENANCE 12-13 TROUBLESHOOTING AND WARRANTY PROCEDURE 14 MAINTENANCE RECORD 15 ILLUSTRATED PARTS & PARTS LISTS 16-20 Part No 830542 Form No F0713007A 2 VQ Owner's Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications VQ1002SP VQ902SPH Engine: HP 10 (7.45 kW) 9.0 (6.6 kW) Engine: Type 205432-0141 GX270K1QA2 Engine: Fuel Capacity 4 qt. (3.8 L) 6.3 qt. (6.0 L) Engine: Oil Capacity 0.875 qt. (0.8 L) 1.16 qt. (1.1 L) Total Unit Weight: 282# (127.9 kg) 287.3# (130.3 kg) Overall Length 66" (1.68m) 66" (1.68m) Overall Width 32.75" (0.83m) 32.75" (0.83m) Overall Height 43.5" (1.10 m) 43.5" (1.10 m) Max. operating slope 200 200 Sound at operators ear 88 dBa 88 dBa In accordance with 2000/14/EEC 108 dBa 108 dBa Vibration at operator position 0.83g (8.16m/s2) 0.92g (9.07m/s2) Part No 830542 Form No F071307A 3 VQ Owner's Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment. This symbol indicates gloves should be worn when servicing this equipment. This symbol indicates that this manual and the engine manufacturer's manual should be read carefully before assembling, operation, or servicing this equipment. This symbol indicates important information that will prevent damage to your BILLY GOAT ® VQ Vacuum. This symbol indicates the engine oil level should be checked before operating this equipment. Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment: READ this manual and the engine manufacturer's manual carefully before assembling, operating, or servicing this equipment. EAR PROTECTION is recommended when operating this equipment. EYE PROTECTION is recommended when operating this equipment. BREATHING PROTECTION is recommended when operating this equipment. EXHAUST from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison. Part No 830542 Form No F0713007A 4 VQ Owner's Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated. DO NOT smoke while filling the fuel tank. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester. DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary. DO NOT operate engine with grass, leaves or other combustible material near the muffler. DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns. DO NOT leave equipment unattended while in operation. DO NOT park equipment on a steep grade or slope. DO NOT operate equipment with bystanders in or near the work area. DO NOT allow children to operate this equipment. DO NOT operate equipment with guards removed. DO NOT operate equipment near hot or burning debris or any toxic or explosive materials. DO NOT operate equipment on slopes greater than specified in Specifications section of this manual. DO NOT place hands or feet underneath unit, or near any moving parts. ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting. ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary. ALWAYS keep hands and feet away from moving or rotating parts. ALWAYS store fuel in approved safety containers. WARNING: Important Remove all rocks, wire, string, plastic bags, etc. that can present a hazard during work prior to starting. DO identify and mark all fixed objects to be avoided during work such as sprinkler heads, water valves, or clothes line anchors, etc. Part No 830542 Form No F071307A 5 VQ Owner's Manual SOUND SOUND LEVEL 88 dB(a) at Operator Position Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-14-2002 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions: Sunny Temperature: 50oF (10oC) Wind Speed: 15 mph (24.1 kmh) Wind Direction: North Humidity: 32% Barometric Pressure: 30.06"Hg (764 mm Hg) VIBRATION DATA VIBRATION LEVEL 0.92g (9.07m/s2) Vibration levels at the operator's handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-25-2006 under the conditions listed below. General Conditions: Sunny Temperature: 75oF (24.1oC) Wind Speed: 6.7 mph (10.8kph) Wind Direction: West Humidity: 52.5% Barometric Pressure: 29.9Hg (101.3kpa) INTENDED USE INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter. Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine. Self propelled unit is not intended for use with any ground engaging implements [maximum tow bar weight 300 lbs (136 kg)]. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 14). Part No 830542 Form No F0713007A 6 VQ Owner's Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT ® VQ Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM #180 DANGER FLYING DEBRIS AND FEET AWAY P/N 890254 ITEM #101 P/N 810736 ITEM #100 P/N 400424 LABEL READ MANUAL LABEL EXPLOSIVE FUEL DEBRIS BAG LABEL ITEM #181 P/N 890301 ITEM # 130 P/N 400268 LABEL DANGER GUARDS LABEL OIL CHAIN LABEL CAUTION ITEM #111 P/N 900327 ITEM #111 P/N 830502 ITEM #159 P/N 830138 LABEL SPEED CONTROL LABEL DIVERTOR INSTRUCTIONS LABEL CLUTCH VQ ITEM #150 P/N 830237 ITEM #99 P/N 830196 ITEM #106 P/N 830503 ENGINE LABELS Throttle Control Briggs and HONDA engines have a choke type carburetor that is operated using choke lever on side of engine. STOP SLOW FAST HONDA BRIGGS & STRATTON Part No 830542 Form No F071307A 7 VQ Owner's Manual PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton, completely assembled except for the debris bag, deflector assy, upper handle assembly, rod nozzle door, and elbow assy. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by cables and folded over PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY Warranty card P/N- 400972, Owner's Manual P/N-830542, Declaration of Conformity P/N-830321. Parts Bag Assembly Checklist P/N 830204 143 Boxing Parts Checklist Debris Bag P/N-890320 Elbow Assy P/N-830159 Upper Handle Assy Per model Briggs models P/N-830011 Honda models 830012 Deflector Assy P/N-830280 Rod Door Nozzle P/N-830286 Literature Assy P/N-830531 Honda 9 HP GX270 Briggs & Stratton 10 HP Intek 44 Gasket Flange Transition VQ Screwcap 1/4-20 x 1 1/4 qty. 2 113 117 Screwcap 5/16-18 x 3/4 qty. 3 131 132 Nut Lock 1/4-20 8160001 qty. 2 Nut Lock 5/16-18 8160002 qty. 3 Washer 1/4 Flat Cut 8171002 qty. 6 138 Nut Regular 5/16-24 (Fine Thread) 8149002 qty. 2 P/N 830160 (not to scale) 73 Rod End Ball Joint 5/16-24 400873 qty. 2 140 Washer 5/16 SAE 8172008 qty. 3 TY-Wrap Cable 900407 44 1" qty. 5 Part No 830542 Form No F0713007A 8 VQ Owner's Manual ASSEMBLY 1. UPPER HANDLE (item 41). Assemble securely to lower handle stubs (item 37) and handle brace (item 36), using screws (item 120 & 121), so that screw heads are on inside of handle. Otherwise, premature bag wear could result. 2. NOZZLE DOOR CONTROLS. Assemble ball joints (item 73), jam nuts (item 138), to both ends of rod (item 47). Do not fully tighten jam nuts. Using screw (item 113), washer (item 143) and lock nut (item 131), connect one end of rod (item 47) to nozzle door mounting. (See Figure 5). Using rod, pull nozzle door open horizontal to ground and hold opposite end of rod next to mounting hole on remote lever (item 48), already assembled onto upper handle. (See Figure 1). If necessary, adjust rod length using threads provided on rod. Adjust rod length to give a minimum of 1.0" (25.4 mm) hand clearance between lever & maximum forward throttle position when door is open. Assemble upper end of rod to lever on handle using same hardware item numbers as shown above. (See figure 1& 2). Tighten jam nuts. 3. EXHAUST ASSY. Place flange gasket (item 35) onto housing of main unit and assemble exhaust elbow to housing using screws (item 117), washers (item 140) and lock nuts (item 132), provided in parts bag. The rear hole mounts deflector (item 118), using screw assembly (already attached to deflector) and lock nut (item 132). Bend opposite end of deflector down until notch in rear of deflector catches onto handle brace (item 36) (see figure 3). 4. DEBRIS BAG (Item 50) (see figure 4). 4.1 Unfold and place mouth of bag over exhaust elbow, completely covering the discharge opening with bag neck straps, placing one on each side of elbow flange. COMPLETELY TIGHTEN BAG NECK STRAPS 4.2 Attach rear hanger straps of bag to the hanger loops located one on each side of the upper handle. 5. CABLES AND WIRES. Attach to the handle using cable clamps (item 44). 6. Secure engine starter rope into starter rope guide (Item 177) using hardware that is preassembled to the lower handle. 7. INSPECT ALL PARTS & MECHANICAL FASTENERS for security and integrity. 8. Note: See debris bag conditioning under operation section on page 11). SELF PROPELLED ONLY (before starting unit). 9. CONTROL ASSY (item 77). Before starting engine, check for neutral by placing the control into neutral and engaging the bail, the unit has been adjusted at the factory and should free wheel. If not, adjust as needed by placing the control (item 77) and transmission offset link (item 68) into neutral and adjust nuts on control cable (item 75). 10. Check tire pressure and lubricate all grease and oil points (see MAINTENANCE). 11. Connect spark plug wire. 48 73 138 47 Fig. 1 Fig. 3 50 73 Fig. 2 118 Deflector notch 36 47 138 Fig. 4 Fig. 5 Part No 830542 Form No F071307A 9 VQ Owner's Manual OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE: See engine manufacturer's instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline. ENGINE SPEED: Controlled by throttle lever on left side of handle. Under normal conditions operate at minimum throttle to accomplish your current cleaning task. For Honda model, the stop switch is located on the switch panel on the engine & for SP Honda models only, on remote shift control panel. NOTE: Before starting, check that all switches and fuel valves are on. FUEL VALVE: Move fuel shutoff valve to "ON" position. CHOKE: Located on engine. Choke engine before starting when engine is cold. THROTTLE: Move remote throttle control to fast position. Pull starting rope to start engine. IF YOUR UNIT FAILS TO START: See Troubleshooting on page 16. HANDLING & TRANSPORTING: Do not lift by hand. Use loading ramps or other mechanical assistance. Secure in place during transport. See page 3 for weight specifications Never lift the machine while the engine is running. STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. If engine is to be unused for 30 days or more, prepare as follows: Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor. VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT: Is adjusted by unlocking wing nut (item 32) and turning caster knob. Turning the knob clockwise increases height. Be sure the nozzle height is level (left to right) before tightening caster wing nuts. Adjust nozzle height according to surface conditions and debris size; For vacuuming on flat surfaces, set nozzle 1/2" (12.7 mm) to 5/8" (15.8 mm) above ground; Higher for uneven terrain and turf. Note: The nozzle side bogie wheels should be at least 1/8" (3.2mm) above the ground, or maneuverability will be reduced. FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE: Never bury nozzle into debris. CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp materials. Reconnect spark plug wire. NOZZLE GOBBLER DOOR. Large debris can be vacuumed without readjusting nozzle height by temporarily opening the remote Nozzle Gobbler Door. For maximum pickup of small debris, the gobbler door must be down, flush with front face of nozzle. Part No 830542 Form No F0713007A 10 VQ Owner's Manual DEBRIS BAG Debris bags are normal replaceable wear items. Note: Frequently empty debris to prevent bag overloading with more weight than you can lift. An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions (See Optional Accessories shown on page 1.) DO NOT place bag on or near hot surface, such as engine. Run engine at 1/2 throttle for first 1/2 hour to condition new bag. Your new bag requires a break-in period to condition the pores of the material against premature blockage. The entire bag surface serves as a filter, and must be able to breath to have good vacuum performance. Be sure engine has come to a complete stop before removing or emptying bag. This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings page 4-5). However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions: •Run machine at idle to quarter throttle. •The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake bag free of dust. •Machine or pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use. Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned. •DO NOT leave debris in bag while in storage. PROPULSION PROPULSION: VQ self-propelled vacuums are equipped with 5 forward gears, neutral and reverse. With the engine running, the bail in released position and brake in on position, select desired drive gear. Pull bail against handle to engage drive (see figure 7). Smoothly engage the bail. Parking brake engages when the bail is released. To freewheel, set transmission control in neutral and pull back on bail. Use good judgment when operating the self-propelled drive. Fifth gear is faster than walking speed and should normally be used only for moving quickly from place-to-place. Using neutral, on level terrain is advisable when maneuvering in tight areas. This increases operator control, and can prevent bumping into nearby objects. Do not force-shift gears of transmission. To assist gear meshing, it may be necessary to partially engage bail while shifting. To stop machine, release operator's bail (this engages the parking brake). Do not shift the transmission while unit is moving. Internal damage to transmission can result For reverse - Set Throttle to Idle With operator's bail released, pull shift lever back and depress wire stop (item 90) to continue to the reverse position. Then smoothly pull operator's bail against handle. Release bail to stop (see fig 7). Drive Gear selection @ (3400 RPM) Position Rev. N 1 2 3 4 5 MPH 3.0 0 1.9 2.7 3.4 4.0 5.1 KPH 4.8 0 3.1 4.4 5.5 6.5 8.3 Fig. 7 Part No 830542 Form No F071307A 11 VQ Owner's Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every Use (daily) Every 5 hrs (daily) Every 10 Hrs Every 25 Hrs Every 50 Hrs Inspect for loose, worn or damaged parts. ⌘ Clean Debris bag and check strap tightness ⌘ Check Tire pressure ⌘ ⌘ Engine (See Engine Manual) Check for excessive vibration ⌘ Check belt adjustment (pg. 15) ⌘ Grease wheel zerks ⌘ Lubricate Drive chain and oil control pivot points ⌘ IMPELLER REMOVAL 1. Disconnect spark plug wire. 2. Disconnect remote control rod from nozzle gobbler door. 3. Elevate front of machine using stable support blocks between housing and ground so that front caster wheels are not touching ground. 4. Remove nozzle and caster wheel brackets from the housing. 5. Remove both the top and side belt guards between housing and transmission. 6. Loosen wire belt guide located on front face of engine on left side of unit between housing and engine. 7. Slide belt toward engine, out of belt groove in impeller hub drive pulley. 8. Remove impeller bolt and lock washer. 9. If impeller slides off freely, proceed to (step 12). (Do not drop impeller). 10. If impeller does not slide off crankshaft, place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller. 11. If the impeller cannot be loosened, obtain a 1" (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Invert engine and impeller and support engine above ground to prevent recoil damage. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft. 12. Slide impeller off of crank shaft and remove impeller from housing. 13. Reinstall new impeller and all applicable spacers, new impeller bolt and lockwasher in reverse order of removal. (See the parts drawing on pages 16 and 17 for parts break-down and parts list on page 18 for proper impeller bolt torque specifications and proper spacer for Honda engine only.) 14. When impeller is installed, slide belt into drive pulley and adjust wire belt guide as shown on page 13 (see fig. 10 & 11). 15. Reattach nozzle and both caster brackets in reverse order of removal. 16. Check operator's bail to ensure that it operates properly. (If not, see drive adjustments on page 13). Note: Drive must completely disengage with bail released and must engage when bail is depressed within 1.0" (25.4mm) of the operator's handle. 17. Reinstall all belt guards. 18. Reconnect spark plug wire. Chain Lubrication: Using S.A.E. 30 weight oil or equivalent. See maintenance schedule. Grease: Wheels, Casters, and Rear Axle Bearings. Tire air pressure: Check at regular intervals & maintain: Rear SP 13" tires at 14 psi. (9.8 kPa). Part No 830542 Form No F0713007A 12 VQ Owner's Manual DRIVE Chains and Belts are normal replaceable wear items. A new chain should not be used on worn sprockets. Sprockets should be replaced when replacing chains. MAINTENANCE Brake Adjustment: As parking brake wears, the brake discs may eventually require adjustment. To adjust belt, remove brake guard and tighten mounting nut that connects brake arm onto transmission. Adjust cable as required. Unit must freewheel with brake off. DO NOT OVER ADJUST. CHAIN ADJUSTMENTS (see pg. 17) 1. Remove guards and place a support underneath the back end of the machine to raise the back wheels off of the ground. 2. Inspect chain and sprockets for wear, lubrication and tension. Replace if badly worn or damaged. CHAIN TENSION AND ALIGNMENT (see pg. 17) 3. To install a new chain, locate and remove the keeper clip of chain connecting link on inboard side of chain. Along with the master link and remove the chain. Replace chain, master link and keeper clip. Make sure the open end of the clip is facing away from the chain travel and that the clip is on the inboard side of the unit. 4. Check the alignment of the chain to ensure that the chain will not jump off of the sprockets by rotating the wheels while they are off the ground. If the chain is aligned properly proceed to step 8. 5. Alignment is made by loosening the nuts on the rear wheel bearings, do not remove bearing carriage bolts, nuts or wheels. 6. With the bearings pressed fully outward against wheels, keeping axle square with engine base, align and tension chain for proper travel in as straight of a line as possible. When the desired position is reached, slightly tighten front bearing bolts and nuts first. Then slightly tighten rear bearings. (Note: Tightening the front bearing carriage bolts and nuts first, helps keep chain tight.) 7. Recheck chain alignment, tension and axle squareness. If ok, fully tighten front and then rear bearing screws. Repeat adjustment steps if necessary. 8. Check chain tension and roll wheels to be sure there are no excessively tight areas in the chain. Readjust if necessary. 9. Reinstall chain guard and differential guard. 10. Reinstall spark plug wire. Belt Adjustment: As V-belt wears, adjustments may be required. Adjust by tightening or by loosening clutch cable nut as required. When replacing the belt, the impeller must be removed. See instructions on page 12. See parts list for impeller bolt torque specifications. See figure 10 & 11 for proper belt tension adjustment. If cable cannot be adjusted to provide proper belt tension then belt must be replaced. DO NOT OVER ADJUST. Chain Lubrication: With machine not running, oil chain using general S.A.E. 30 weight oil or chain lube every 10 hours or as needed. Chain oiling hole is located in rear axle cover. Note: Be sure that entire length of chain is properly oiled. Oiling only a few positions in the chain rotation will not properly oil the chain. Transmission pulley Idler Pulley in Drive Position Belt Wire Belt guides 0.06 (1.5mm) 0.125 (3.3mm) 0.06 (1.5mm) 0.125 (3.3mm) Idler Pulley in neutral position Pulley turns freely Engaged drive position: Wire belt guides should clear belt by 0.06" - 0.125" (1.5mm – 3.3mm Neutral position Fig. 10 Fig. 11 Part No 830542 Form No F071307A 13 VQ Owner's Manual Troubleshooting Problem Possible Cause Solution Abnorm al vibration. · Loose or out of balance im peller or loose engine · Check im peller and replace if required. Check engine W ill not vacuum or has poor vacuum performance · dirty debris bag. Nozzle height set too high or low. Hose kit cap m issing. Clogged nozzle or exhaust. Excessive quantity of debris. · Clean debris bag. Shake bag clean or wash. Adjust nozzle height. Check for hose kit cap. Unclog nozzle or exhaust. Allow air to feed with debris Engine will not start. · Stop switch off. Throttle in off position. Engine not in full choke position. Out of gasoline. Bad or old gasoline. Sparkplug wire disconnected. Dirty air cleaner. Low oil (honda only) · Check stop switches, throttle, choke position and gasoline. Connect spark plug wire. Clean or replace air filter. Or contact a qualified service person. Engine is locked, will not pull over. · Debris locked in im peller. Engine problem . · See page 10. Contact a engine service dealer for engine problem s Nozzle scrapes ground in lowest height setting. Nozzle height out of adjustm ent Adjust nozzle height (See Nozzle height fine adjustm ent for hard surfaces on page 10 No self propelling Transm ission not in gear. Operator's bail not engaging belt or out of adjustm ent. W orn out, broken, or m ispositioned belt. Check transm ission gear selection. Check bail cable adjustm ent and belt and chain (see pg. 13 Self propelled drive will not release Sticking belt idler arm . Belt fingers out of adjustm ent, bent or broken. Parking brake adjusted too tight Check idler. Idler arm m ounting screw m ay be too tight or loose. Check wire belt guide adjustm ent. Replace if broken. (see fig 10 & 11adjustm ent on pg 13. Noisy or broken chain No chain lubrication. Chain out of alignm ent or over tensioned. See Chain adjustm ent on pg. 13. When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization. To reach: American Honda: 800-426-7701 Briggs & Stratton: 800-233-3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim as follows: • The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer. • The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt. • The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim. • The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration. • The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received. • The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding. For online product registration go to www.billygoat.com Part No 830542 Form No F0713007A 14 VQ Owner's Manual MAINTENANCE RECORD Date Service Performed Part No 830542 Form No F071307A 15 VQ Owner's Manual PARTS DRAWING VQ Part No 830542 Form No F0713007A 16 A VQ Owner's Manual A Part No 830542 Form No F071307A 17 VQ Owner's Manual PARTS LIST ITEM DESCRIPTION VQ1002SPPART NO. QTY VQ902SPH PART NO. QTY 1 ENGINE 10 HP INTEK B&S 430352 1 - - ENGINE 9 HP HONDA - - 430287 1 2 ANGLE MOUNT HDLE WA 830126 1 830126 1 3 IMPELLER ASSY VQ (INCLUDES ITEM 4,5,6,7) 830244 1 830244 1 4 KEY 0.25 SQ. X 2.75" 9201125 1 9201125 1 5 W ASHER LOCK 7/16 TW ISTED TOOTH 850132 1 850132 1 6 SCREW CAP 7/16 NF x 2 1/4 GR8 TORQ 60 FT LBS (81.4 N.m) 830114 1 830114 1 7 SPACER ENGINE 830113 1 830113 1 8 W ASHER LOCK 5/16 TW ISTED TOOTH 800177 2 800177 2 9 SCREW CAP 5/16 NF x 2 1/2 GRD. 8 830136 2 830136 2 10 HOUSING ASSEMBLY W /LABELS VQ 830153 1 830153 1 11 FRAME WA VQ 830171 1 830171 1 12 NOZZLE ASSEMBLY VQ 830010 1 830010 1 13 NOZZLE ASSY W /LABELS 830181 1 830181 1 14 CAP PLUG VQ 830232 1 830232 1 15 PLATE DOOR NOZZLE HOSE 830193 1 830193 1 16 ROD DIVERTER VQ 830194 1 830194 1 17 GROMMET FLG. 1/2 MOLDED 830176 2 830176 2 18 BRKT BOGIE ASSY LH 830197 1 830197 1 19 BRKT BOGIE ASSY RH 830198 1 830198 1 20 BRKT BOGIE W A LH 830199 1 830199 1 21 BRKT BOGIE W A RH 830200 1 830200 1 22 ROLLER GUIDE 850204 2 850204 2 23 PIN ROLLER 850205 2 850205 2 24 W HEEL BOGIE 3" 850149 2 850149 2 25 SPACER 5/16 X 1 5/8 850150-03 2 850150-03 2 26 CASTER & BRKT LH ASSY SEMI-PNEU VQ 830540 1 830540 1 27 CASTER & BRKT RH ASSY SEMI-PNEUVQ 830541 1 830541 1 28 BRKT LH W A 8" CASTER 830147 1 830147 1 29 BRKT RH W A 8" CASTER 830148 1 830148 1 30 CASTER ASSY 8" SEMI-PNEU 3/4 NC (INCL ITEM 33 (4), 94, 95, 96, 125, 134) 830539 2 830539 2 31 KNOB HAND 850154 2 850154 2 32 NUT W ING W A 800227 2 800227 2 33 W ASHER 3/4 NYLON 800109 2 800109 2 34 ELBOW ASSY W /LABELS VQ 830159 1 830159 1 35 GASKET FLANGE TRANSITION VQ 830160 1 830160 1 36 HANDLE BRACE REAR 830162 1 830162 1 37 HANDLE LOWER VQ 830161 1 830161 1 38 TUBE HANDLE BAG SUPPORT 830163 1 830163 1 39 ROD BAG LOOP 800178 2 800178 2 40 CAP TUBE 800392 2 800392 2 41 HANDLE ASSY UPPER W /GRIP (39, 45, 46, 81, 114, 115, 131, 163) 890295-S 1 890295-S 1 42 SW ITCH & W IRE ASSY(ITEMS 107,109,110) - - 830242 1 43 CONTROL THROTTLE ASSY VQ SERVICE 900514-00 1 830132 1 44 TY WRAP 900407 5 900407 5 45 DOOR NOZZLE FRICTION ASSY 830288 1 830288 1 46 SPACER 850198 2 850198 2 47 ROD DOOR NOZZLE 830286 1 830286 1 48 BAR LEVER DOOR 850189 1 850189 1 49 PLATE FRICTION LIFT 850191 1 850191 1 50 BAG ASSY VQ / TURF BAG 830282 830320 1 830320 1 51 AXLE REAR WA PUSH - - - - DIFFERENTIAL ASSY / SPROCK. ONLY 830021 830014 1 830014 1 52 53 54 W HEEL 13" x 6.5" PNEU. SP 830177 2 830177 2 55 BRG ASSY VQSP 850232 2 850232 2 56 BRKT MOUNT BEARING 830530 2 830530 2 57 TRANSMISSION 5 SPEED 1 REV W /BRAKE (TECUMSEH) 830179 1 830179 1 58 CHAIN #41 x 68P VQSP 830020 1 830020 1 59 BELT "V" 4L x 34" OUTSIDE LG. 830223 1 830223 1 60 PULLEY 5.0 DIA. A SEC 0.625 ID 830180 1 830180 1 61 KEY HIPRO 3/16 X 3/4 850234 1 850234 1 62 PULLEY IDLER 800260 1 800260 1 63 BOLT IDLER 800888 1 800888 1 64 ARM IDLER W A VQ 830527 1 830527 1 65 SPRING 400217 1 400217 1 Part No 830542 Form No F0713007A 18 VQ Owner's Manual ITEM DESCRIPTION VQ1002SPPART NO. QTY VQ902SPH PART NO. QTY 66 BRKT TRANSMISSION W A VQ 830222 1 830222 1 67 BRKT TRANSMISSION REAR W ELD LONG 830520 1 830520 1 68 BAR LINK SHIFT OFFSET VQ 830508 1 830508 1 69 GUARD DIFFERENTIAL VQ W ELD 830253 1 830253 1 70 GUARD CHAIN VQ W ELD 830231 1 830231 1 71 GUARD PULLEY W /LABEL 830252 1 830252 1 72 SPACER 3/4" x 0.421" 830537 4 830537 4 73 ROD END BALL JOINT 5/16 NF 400873 2 400873 2 74 CABLE CLUTCH ASSY 830210 2 830210 2 75 CONTROL SHIFT 830504 1 830504 1 76 GRIP 840191 1 840191 1 77 CONTROL ASSY VQSP 830518 1 830519 1 78 BRACKET CONTROL SHIFT 830505 1 830505 1 79 COVER CONTROL SHIFT 830506 1 830506 1 80 ROD BAIL CLUTCH 830235 1 830235 1 81 GRIP HANDLE 1" x 16" 830166 2 830166 2 82 BAR BRAKE CABLE MOUNT 830225 1 830225 1 83 W IRE BELT GUIDE VQ 830133 1 830133 1 84 GRIP RING 400340 1 400340 1 85 SPRING COMPRESSION 400332 1 400332 1 86 SPACER 400330 1 400330 1 87 SPRING DOOR 890142 1 890142 1 88 SPACER 830134 1 89 LABEL DANGER GUARDS 900327 1 900327 1 90 W IRE STOP GEAR SELECTOR 830507 1 830507 1 91 KEY SQ 3/16 X 1 3/4 9201084 2 9201084 2 92 W ASHER 5/16 TW ISTED TOOTH 800177 4 800177 4 93 CLIP ASSY GEAR SELECTOR 830512 1 830512 1 94 FORK CASTER 8" 3/4 NC 830142 2 830142 2 95 W HEEL & TIRE ASSY 8",3/4" BRG. (SEMI- PNEU) 830538 2 830538 2 96 SPACER SPANNER 830144 2 830144 2 97 GUARD BRAKE VQ WELD 830250 1 830250 1 98 GUARD BELT VQ 830544 1 830228 1 99 LABEL DIVERTER INSTRUCTIONS 830196 1 830196 1 100 LABEL DANGER 400424 2 400424 2 101 LABEL DANGER FLYING MATERIAL 810736 2 810736 2 102 GROMMETT - - 830515 1 103 PIN CLEVIS 830513 1 830513 1 104 PIN HAIR 900471 1 900471 1 105 SCREW MACH FLAT HD PHILLIP #10-24 X 1/2 830514 1 830514 1 106 LABEL CLUTCH VQ 830503 1 830503 1 107 SW ITCH ROCKER - - 500281 1 108 109 HARNESS ENGINE KILL 33" - - 890442 1 110 CONNECTOR TAP - - 810673 1 111 LABEL OIL 830502 1 830502 1 112 113 SCREW CAP 1/4-20 x 1 1/4" *8041007 2 *8041007 2 114 RING RETAINING "E" 3/4 850230 2 850230 2 115 SCREW CAP 1/4-20 x 2" *8041010 2 *8041010 2 116 SCREW CAP MACH 10-18X3/4 W F ZP *8059136 3 *8059136 3 117 SCREW CAP 5/16-18 x 3/4" *8041026 20 *8041026 20 118 PLATE DEBRIS DEFLECTOR 830279 1 830279 1 119 SCREW CAP 5/16-18 x 1 1/4" *8041029 1 *8041029 1 120 SCREW CAP 5/16-18 x 1 1/2 *8041030 3 *8041030 3 121 SCREW CAP 5/16-18 x 1 3/4" *8041031 11 *8041031 11 122 123 BOLT CARRIAGE 5/16-18 X 3/4 *8024039 8 *8024039 8 124 SCREW #10-24NC X 5/8 HEX *8059135 4 *8059135 4 125 SCREW CAP 1/2-10 x 4 1/2" *8041107 2 *8041107 2 126 SCREW CAP 1/4 NF x 1/2 GR. 5" 850408 1 850408 1 127 SCREW CAP 5/16 NF x 1 1/2" 830135 1 830135 1 128 129 130 LABEL DO NOT FILL W HEN ENGINE IS HOT 400268 1 400268 1 131 NUT LOCK 1/4 NC *8160001 7 *8160001 7 132 NUT LOCK 5/16 NC *8160002 50 *8160002 50 133 NUT LOCK 10-24 8155007 3 8155007 3 134 NUT LOCK 1/2 NC *8160005 2 *8160005 2 135 NUT LOCK 3/8 NC THIN HT. *8161042 1 *8161042 1 136 137 NUT REG. 3/8 NC *8142003 2 *8142003 2 Part No 830542 Form No F071307A 19 VQ Owner's Manual ITEM DESCRIPTION VQ1002SPPART NO. QTY VQ902SPH PART NO. QTY 138 NUT REG. 5/16 NF *8149002 4 *8149002 4 139 WASHER SAE 1/4 *8172007 1 *8172007 1 140 WASHER SAE 5/16 8172008 3 8172008 3 141 WASHER SAE 3/8 *8172009 1 *8172009 1 142 143 WASHER FLAT CUT 1/4 *8171002 33 *8171002 33 144 WASHER FLAT CUT 5/16 *8171003 25 *8171003 25 145 146 WASHER 3/4 (0.765 x 1.25 x 0.06) 850238 3 850238 3 147 BOLT SHOULDER 3/8 X 3/4" 360184 1 360184 1 148 WASHER LOCK 1/4 *8177010 1 *8177010 1 149 WASHER LOCK 5/16 *8177011 1 *8177011 1 150 LABEL SPEED CONTROL 830237 1 830237 1 151 SCREW MACH #10-24 x 2" *8059143 2 *8059143 2 152 SCREW SHT. MTL 1/4 AB x 3/4 *8122082 10 *8122082 10 153 SCREW SELF-TAP 5/16 NC x 3/4 HEX *8123128 4 *8123128 4 154 PIN ROLL 1/8 x 3/4 *8195100 1 *8195100 1 155 PIN COTTER 3/32 x 3/4 *8197016 2 *8197016 2 156 PIN COTTER 1/8 x 1" *8197031 1 *8197031 1 157 SCREW CAP 5/16-18 x 2 3/4 *8041035 1 *8041035 1 158 LOOSE PARTS BAG ASSY VQ 830204 1 830204 1 159 LABEL DANGER INSTRUCTIONS 830138 1 830138 1 160 SPACER ENGINE INTEK 430355 1 - - 161 SPACER 900724 1 900724 1 162 DEFLECTOR DEBRIS ASSY 830280 1 830280 1 163 SCREW CAP 1/4-20 x 2" 8041009 2 8041009 2 164 PLATE QUAD LIFT 850192 1 850192 1 165 PLATE CLAMP LIFT 850193 1 850193 1 166 BALL 1/4" 850194 1 850194 1 167 SCREW CAP 1/4-20 x 1" 8041006 2 8041006 2 168 169 NUT LOCK #10-24 NC LT *8164005 5 *8164005 5 170 171 WASHER #10 FLAT SAE *8172005 1 *8172005 1 172 WASHER - BELVILLE 1/4" 850207 1 850207 1 173 NUT LOCK 1/4-20 8160001 2 8160001 2 174 NUT JAM 1/4-20 8143001 1 8143001 1 175 WASHER LOCK - EXT 1/4 *8181007 1 *8181007 1 176 177 GUIDE STARTER ROPE 830533 2 830533 2 178 SCREW CAP 1/4 - 20 x 2 1/4 *8041011 1 *8041011 1 179 WASHER SHIM 0.020" 890131 1 890131 1 180 LABEL EAR EYE BREATHING 890254 1 890254 1 181 LABEL READ OWNER'S MANUAL 890301 1 890301 1 182 SNAP RING 850233 1 850233 1 SWITCH AND WIRE ASSEMBLY PARTS LIST (HONDA SP ONLY) 107 SWITCH TOGGLE 6A/125V 500281 1 109 HARNESS ENGINE KILL 33" 890442 1 110 CONNECTOR TAP IN SQUEEZE 810673 1 E-1 WIRE TO ENGINE STOP SWITCH - - - - - - - 107 REMOTE SWITCH ON HANDLE W BL BL BLACK Y YELLOW G GREEN Spark plug Pulsar coil Oil Alert Unit C.D.I. BL BL 109 110 E1 BL/R W Y G AT ENGINE BL BL/R IGNITION ENGINE SWITCH LEAVE ON FOR REMOTE SWITCH ENGINE Part No 830542 Form No F0713007A 20