Beckett BRYAN STEAM CF1400, homeappliance

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WARNING ! Potential for Fire, Smoke and Asphyxiation Hazards Incorrect installation, adjustment, or misuse of this burner could result in death, severe personal injury, or substantial property damage. To the Homeowner or Equipment Owner: To the Professional, Qualifi ed Installer or ⮹ Please read and carefully follow all instructions pro Service Agency: ⮹ vided in this manual regarding your responsibilities in caring for your heating equipment. ⮹ Contact a professional, qualifi ed service agency for in ⮹ stallation, start-up or service work. ⮹ Save this manual for future reference. Please read and carefully follow all instructions pro vided in this manual before installing, starting, or ser vicing this burner or heating system. The Installation must be made in accordance with all state and local codes having jurisdiction. Form 6104 BCF23-R05 1 Table of Contents General Information ............................................................................................................................. 3-4 To the Owner ..................................................................................................................................................... 3 Hazard Defi nitions ............................................................................................................................................. 3 Specifi cations .................................................................................................................................................... 3 Owner's Responsibility ...................................................................................................................................... 4 Professional Installer/Service Agency Responsibility ........................................................................................ 4 Pre-installation checklist.................................................................................................................... 4-8 Combustion air supply ....................................................................................................................................... 4 Clearances ....................................................................................................................................................... 4 Fuel supply ....................................................................................................................................................... 5 Nozzle Pressure ................................................................................................................................................ 5 Electrical supply ................................................................................................................................................ 5 Vent system ....................................................................................................................................................... 6 Verify burner components ................................................................................................................................. 6 Verify fi ring range .............................................................................................................................................. 6 Verify air tube .................................................................................................................................................... 7 Stray Light ....................................................................................................................................................... 8 Dust and Moisture ............................................................................................................................................. 8 Mount the burner ................................................................................................................................. 8-11 Mount fl anges on air tubes ................................................................................................................................ 8 Mount air tube to burner .................................................................................................................................... 9 Install Nozzle ..................................................................................................................................................... 9 Check Electrode Settings .................................................................................................................................. 9 Install Nozzle Line Assembly ........................................................................................................................... 10 Set Dimension Z .............................................................................................................................................. 10 Insert Burner .....................................................................................................................................................11 Connect fuel lines ............................................................................................................................ 12-13 Fuel unit By-pass plug ..................................................................................................................................... 12 One pipe oil system by-pass loop ................................................................................................................... 12 Oil supply/return lines ...................................................................................................................................... 12 Burner fuel fl ow ............................................................................................................................................... 12 Wire the burner.........................................................................................................................................14 Prepare the burner for start-up................................................................................................... 16-19 Start-up checklist ............................................................................................................................................. 16 Z Dimension .................................................................................................................................................... 16 Adjusting plate assembly ................................................................................................................................. 16 Initial head position .......................................................................................................................................... 16 Initial air settings .............................................................................................................................................. 18 Set appliance limit controls .............................................................................................................................. 19 Prepare the fuel unit for air venting ................................................................................................................. 19 Start the burner ........................................................................................................... 19-20 Start burner and vent air from oil line .............................................................................................................. 20 Set high-fi re air ................................................................................................................................................ 20 Set low-fi re air ................................................................................................................................................. 20 Sequence of operation ..................................................................................................... 15 Perform regular maintenance ......................................................................................... 21 Annual Professional Service ........................................................................................................................... 21 Monthly maintenance ...................................................................................................................................... 21 Replacement Parts........................................................................................................................... 22-23 Warranty ..................................................................................................................................Back Cover 2 Form 6104 BCF23-R05 General Information Before you begin . . . The following resources will give you addional information for your installation. We suggest that you consult these resources whenever possible. Pay particular attention to the appliance manufacturer's instructions. Appliance manufacturer's instructions -Always follow the appliance manufacturer's instructions for burner installation, equipment and set-up. 1–800–OIL–BURN - Beckett's technical services hot-line. www.beckettcorp.com - Beckett's website. Hazard defi nitions Indicates an imminently hazardous situation, which, if not avoided, will result in death, serious injury, or property damage. Indicates a potentially hazardous situation, which, if not avoided, could result in death, severe personal injury, and/or substantial property damage. Indicates a potentially hazardous situation, which, if not avoided, may result in personal injury or property damage. Within the boundaries of the hazard warning, there will be information presented describing consequences if the warning is not heeded and instructions on how to avoid the hazard. To the Owner: Thank you for purchasing a Beckett burner for use with your heating appliance. Please pay attention to the Safety Warnings contained within this instruction manual. Keep this manual for your records and provide it to your qualifi ed service agency for use in professionally setting up and maintaining your burner. Your burner will provide years of effi cient operation if it is professionally installed and maintained by a qualifi ed service technician. If at any time the burner does not appear to be operating properly, immediately contact your qualifi ed service agency for consultation. We recommend annual inspection/service of your gas heating system by a qualifi ed service agency. Specifi cations Fuels #1 or #2 Fuel Oil Firing Range BCF1400 - 4.0 to 13.6 gph BCF2300 - 7.0 to 19.9 gph NOTICE Intended to bring special attention to information, but not related to personal injury or property damage. Agency approvals ❺ Motor (CF1400) Motor (CF2300) 1/2 HP 3450 rpm 120/60 Hz Standard 6.5 amps @ 120 VAC 3/4 HP 3450 rpm 120/60 Hz Standard 12.5 amps @ 120 VAC Optional Voltages: 240 VAC/1-PH, 208, 240, 480 VAC/3-PH, 50 Hz UL listed to comply with ANSI/ UL296 and certifi ed to CSA B140.0. ❺ Accepted by N.Y.C. M.E.A. ❺ Other approvals may be available and must be specifi ed at time of order. Ignition Trans. Continuous Duty Housing Cast aluminum Fuel Unit 100 to 300 psig Oil Nozzle 45o to 70o Solid Dimensions Refer to Figure 7. Form 6104 BCF23-R05 3 Owner's Responsibility: Follow These Instructions Exactly Failure to follow these instructions, misuse, or incorrect adjustment of the burner could lead to equipment malfunction and result in asphyxia tion, explosion or fi re. Contact a professional, qualifi ed service agency for the Professional Installer/Service Agency Responsibility: Follow These Instructions Exactly Failure to follow these instructions could lead to equipment malfunction and result in asphyxiation, explosion or fi re. installation, adjustment and service of your oil burning system. ❺ Thereafter, have your equipment adjusted and inspected at least annually to ensure reliable operation. This work requires ❺ technical training, trade experience, licensing or certifi cation in some states and the proper use of special combustion test instruments. Please carefully read and comply with the following instructions: ❺ Please read all instructions before proceeding. Follow all instructions completely. This equipment must be installed, adjusted and started by a qualifi ed service agency that is licensed and experienced with all applicable codes and ordinances and responsible for the installation and commission of the equipment. The installation must comply with all local codes Never store or use gasoline or other fl ammable ❺ liquids or vapors near this burner or appliance. Never attempt to burn garbage or refuse in this ❺ appliance. Never attempt to light the burner by throwing ❺ burning material into the appliance. Never attempt to burn any fuel not specifi ed and ❺ approved for use in this burner. ❺ Never restrict the air inlet openings to the burner or the combustion air ventilation openings in the room. and ordinances having jurisdiction and the latest editions of the NFPA 31 and CSA-B139 & B140 in Canada. NOTICE 50 Hz Motors - The burner ratings, air settings and nozzle ratings are based on standard 60 Hz motors (at 3450 rpm). Derate all ratings 20% when using 50 hz motors. Consult fac tory for specifi c application data. NOTICE High altitude installation - Accepted industry practice requires no derate of burner capacity up to 2000 feet above sea level. For altitudes higher than 2000 feet, derate burner capacity 2% for each 1000 feet above sea level. Pre-installation checklist ⑨ Protection Standard for Oil-Burning Equipment, NFPA Combustion air supply 31. For appliance/burner units in confi ned spaces, the Adequate Combustion and Ventilation Air Supply Required Failure to provide adequate air supply could seriously affect the burner performance and re sult in damage to the equipment, asphyxiation, explosion or fi re hazards. room must have an air opening near the top of the room plus one near the fl oor, each with a free area at least one square inch per 1,000 Btu/hr input of all fuel burning equipment in the room. For other conditions, refer to NFPA 31 (CSA B1139-M91 in Canada). If there is a risk of the space being under negative pressure or of exhaust fans or other devices depleting available ❺ The burner cannot properly burn the fuel if it is not sup plied with a reliable combustion air source. ❺ Follow the guidelines in the latest editions of the NFPA ⑨ 31 and CSA-B139 regarding providing adequate air for combustion and ventilation. The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or combustion air openings comply with National Fire air for combustion and ventilation, the appliance/burner should be installed in an isolated room provided with outside combustion air. Clearances With the burner installed in the appliance, there must be adequate space in front of and on the sides of the burner to allow access and operation. Verify that the clearance dimensions comply with all local codes and with the appliance manufacturer's recommendations. 4 Form 6104 BCF23-R05 ⑨ ⑨ Fuel supply Oil Supply Pressure Control Required Nozzle pressure Correct Nozzle and Flow Rate Required Damage to the fi lter or pump seals could cause oil leakage and a fi re hazard. Incorrect nozzles and fl ow rates could result in impaired combustion, ❺ The oil supply inlet pressure to the burner cannot exceed 3 psig. ❺ Insure that a pressure limiting device is installed in accordance with the latest edition of NFPA 31. ❺ Gravity Feed Systems: Always install an anit-siphon valve in the oil supply line or a solenoid valve (RWB Part # 21789) in the pump/nozzle discharge tubing to provide backup oil fl ow cut-off protection. under-fi ring, over-fi ring, sooting, puff-back of hot gases, smoke and potential fi re or asphyxiation hazards. Use only nozzles having the brand, fl ow rate (gph), spray angle and pattern specifi ed by the appliance manufacturer. Follow the appliance manufacturer's specifi cations for the required pump outlet pressure for the nozzle, since this affects the fl ow rate. ❺ The fuel supply piping and tank must provide #1 or #2 ❺ fuel oil at pressure or vacuum conditions suitable for the fuel unit (oil pump) on the burner. Refer to fuel unit literature in the literature envelope in the burner carton to verify allowable suction pressure. When fuel supply is level with or higher than burner Nozzle manufacturers calibrate nozzle fl ow rates at 100 psig. This burner utilizes pressures higher than 100 psig, so the actual nozzle fl ow rate will be greater than the gph stamped on the nozzle body. (Example: A 8.00 gph nozzle at 150 psig = 9.80 gph and at 300 psig = 13.86 gph) fuel unit —When the fuel unit is not required to lift the oil, the installation is usually suitable for either a one pipe or two-pipe oil system. The oil pressure at the inlet of the fuel unit must not exceed 3 psig. The fuel unit is shipped with the by-pass plug installed. For typical nozzle fl ow rates at various pressures see accompanying chart. Leave the by-pass plug installed for all low/high fi ring burners, regardless whether one-pipe (with by-pass loop) or two-pipe. See Figure 9 for installation of the by pass loop required for one-pipe fuel supply installations. See Figure 10 for connections to the fuel unit for two pipe fuel supply installations. ⮹ ⑨ The fuel unit nozzle port pressure is factory set at 300 psig. Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required fi ring rate. Do not change this pressure un less directed to do so by the appliance manufacturer. When fuel supply is below the burner fuel unit —Use a two-pipe oil system when the fuel unit must lift the oil more than 8 feet. The return line provided by the two-pipe system is needed to minimize the effects of air-related problems during operation. Figure 1 – Typical Nameplate Electrical supply Verify that the power connections available are correct for the burner. Refer to Figure 1. All power must be supplied through fused disconnect switches. General Model Information Serial Number,Including Date Code Rating Information Approval Agency Symbols Primary Group and Fuel L0002 Model "XX" Series (Fuel) Burner SERIAL NUMBER 050214-00000 Control Circ: 120V/60Hz 4.5A Motor Circ: 120V/60Hz 4.0A LISTED (FUEL) BURNER R.W. Beckett Corp. Elyria, Ohio Made in the U.S.A. For use with Group 8 . . . MP 1192 XX000 R00 MFR'S SETTINGS X X X X X X XX000 R00 050214-00000 R.W. Beckett Construction & Setting Data R.W. Beckett Specifi cation Number and Revision Boiler Manufacturer and Model, When Applicable Additional Codes Form 6104 BCF23-R05 5 ⑨ Vent system Table 1 - Nozzle capacities The fl ue gas venting system must be in good condition and must comply with all applicable codes. ⑨ Verify burner components — Rated gph @ 100 psig Pressure - Pounds per square inch 125 140 150 175 200 250 275 300 ❺ Burner box, Model CF1400 or CF2300A ❺ Air tube assembly ❺ Mounting fl ange kit ❺ Pedestal mounting assembly kit (recommended) ❺ Oil nozzle, per Table 1 — Use only 45° to 70° solid pattern nozzles unless otherwise shown by appliance manufacturer or on the burner nameplate rating label. 3.00 3.35 - 3.67 3.97 4.24 4.74 4.97 5.20 3.50 3.91 - 4.29 4.63 4.95 5.53 5.80 6.06 4.00 4.47 - 4.90 5.29 5.66 6.32 6.63 6.93 4.50 5.04 5.32 5.51 5.95 6.36 7.11 7.46 7.79 5.00 5.59 5.92 6.12 6.61 7.07 7.91 8.29 8.66 5.50 6.15 6.51 6.74 7.27 7.78 8.70 9.12 9.53 6.00 6.71 7.10 7.35 7.94 8.49 9.49 9.95 10.39 6.50 7.26 7.69 7.96 8.60 9.19 10.28 10.78 11.26 7.00 7.82 8.28 8.57 9.25 9.90 11.07 11.61 12.12 Find the required fi ring rate in the 300 psig column (high fi re rate). Select the corresponding nozzle from column 1 (Rated gph @ 100 psig). ⑨ Verify fi ring rate Refer to appliance manufacturer's instructions (if avail able) for fi ring rate and nozzle selection. Otherwise, the maximum recommended fi ring rate for the burner de pends on the length of the fi ring chamber and the distance from the burner center to the chamber fl oor. Verify that the chamber dimensions are at least as large as the mini mum values given in Figure 2. If the appliance dimen sions are smaller than recommended, reduce the fi ring rate accordingly. 7.50 8.38 8.87 9.19 9.91 10.61 11.86 12.44 12.99 8.00 8.94 9.47 9.80 10.58 11.31 12.65 13.27 13.86 8.50 9.50 10.06 10.41 11.27 12.02 13.44 14.10 14.72 9.00 10.06 10.65 11.02 11.91 12.73 14.23 14.93 15.59 9.50 10.60 11.24 11.64 12.60 13.44 15.02 15.75 16.45 10.00 11.18 11.83 12.25 13.23 14.14 15.81 16.58 17.32 10.50 11.74 12.42 12.86 13.89 14.85 16.60 17.41 18.19 11.00 12.30 13.02 13.47 14.55 15.56 17.39 18.24 19.05 12.00 13.42 14.20 14.70 15.88 16.97 18.97 19.90 20.79 Figure 2 – Chamber Dimensions Model Firing Rate (gph) Minimum Dimensions Refractory Lined Wet-based Boilers A L AL L CF1400 0 to 5 7.0" 25.0" 7.0" 25.0" 5 to 10 8.0" 35.0" 8.0" 40.0" CF2300 5 to 10 8.0" 35.0" 8.0" 40.0" 10 to 15 9.0" 40.0" 9.0" 50.0" 15 to 20 11.0" 55.0" 11.0" 60.0" A 2305 6 Form 6104 BCF23-R05 ⑨ Verify air tube The information in this section may be disregarded if the air tube is supplied by the appliance manufacturer. ❺ rect air tube type for the fi ring rate required. Use Tube B only when Tube A cannot provide the fi ring rate required. On the CF2300, there are two tube arrangements ❺ On the CF1400, there are two tube arrangements available – Tube A — 4.0 to 11.0 GPH per Table 2 ❺ Tube B — 7.0 to 13.6 GPH per Table 2 ❺ The CF1400 maximum fi ring capacity depends on the fi rebox pressure. Use Table 2 to verify the cor- available – Tube A — 7.0 to 19.9 GPH per Table 2 Tube B — 10.0 to 19.9 GPH per Table 2 The CF2300 maximum fi ring capacity depends on the fi rebox pressure. Use Table 2 to verify the cor rect air tube type for the fi ring rate required. Use Tube B only when Tube A cannot provide the fi ring rate required. ❺ Figure 3 – Air tube mounting dimensions Legend E Insertion depth See Figure 3 to verify the correct air tube length and air tube combination code. G Air tube to inside of chamber: .25" ±.125" T Nozzle centerline to electrode tip - 1/4" D Nozzle face to electrode tip - 1/8" Table 2 - Air tube capacity Versus fi rebox pressure Air Tube Capacity vs Firebox Pressure Model Tube Firebox Pressure (In W.C.) No Reserve Air 10% Turndown (GPH) A 0 0 4 1 Note: Install the burner with a 2° pitch as shown. F C B Air Tube Combination Codes 0.0 - 11.0 0.2 - 10.5 0.4 - 10.1 0.6 - 9.6 0.8 - 9.2 1.0 - 8.7 0.0 13.6 12.2 0.2 13.1 11.7 0.4 12.5 11.2 Model Tube Dimention T Dimention D Code Dimension E 0.6 12.0 10.8 0.8 11.4 10.3 0 0 41 FC 0 0 32 FC 6.75" 5.5" CF 66 KD - 10.25" 5.5" CF 102 KD - A 13.75" 5.5" CF 136 KD - A 17.75" 5.5" CF 176 KD - 6.75" 5.75" CF 66 KE - 10.25" 5.75" CF 102 KE - B 13.75" 5.75" CF 136 KE - 0 0 3 2 17.75" 5.75" CF 176 KE - F C 6.75" 6.5" CF 66 KG 2.94" B 10.25" 6.5" CF 102 KG 2.94" A 13.75" 6.5" CF 136 KG 2.94" 17.75" 6.5" CF 176 KG 2.94" 6.75" 8.125" CF 66 KS 3.69" 8.375" 8.125" CF 86 KS 3.69" 1.0 10.9 9.8 0.0 19.9 19.9 0.2 19.2 19.1 0.4 18.5 18.3 0.6 17.9 17.6 0.8 17.2 16.8 1.0 16.5 16.0 0.0 19.9 19.9 0.2 19.7 19.6 0.4 19.5 19.3 0.6 19.4 19.1 0.8 19.2 18.8 1.0 19.0 18.5 B 11.0" 8.125" CF 110 KS 3.69" 14.5" 8.125" CF 144 KS 3.69" 18.5" 8.125" CF 184 KS 3.69" Note: 10% turndown indicates suffi cient reserve air to reduce the CO2 in the fl ue to 90% of its value. Note: The above ratings may vary 5% due to variations in actual job conditions. Form 6104 BCF23-R05 7 ⑨ Stray light ⑨ Dust and Moisture Protect Against Stray Light Lockout Failure to follow these instructions could cause loss of burner operation resulting in no heat, an unplanned process interruption, work stoppage and the potential for frozen plumbing or other Protect Against Dust and Moisture Wet, dusty environments could lead to blocked air passages, corrosion damage to components, impaired combustion performance and result in asphyxiation, explosion or fi re. cold weather property damage. ❺ This burner is designed for clean, dry installations. ❺ The control must detect a dark, no-fl ame condition ❺ in order to start the burner or it will hold in the stray light lockout mode. ❺ ❺ Shield the burner view window from direct expo sure to intense light. ❺ Electrical controls are not protected against rain or sprayed water. Keep the installation clear of dust, dirt, corrosive vapors, and moisture. Protective covers and more frequent maintenance may be required. Mount the burner ⑨ Mount fl ange(s) on air tube Protect the Air Tube From Overheating the air tube as shown. Wrap ceramic fi ber rope (not shown) around the air tube and press tightly into the inside diameter of the fl ange (item c). Overheating could cause damage to the air tube ❺ and other combustion components leading to equipment malfunction and impaired combustion performance. Slide the air tube (item d) into position in the appliance front. Tighten the fl ange-mounting-stud nuts. Set the insertion of the air tube so dimension G is 1/4" nominal. ❺ The end of the air tube must not extend into the ❺ combustion chamber unprotected unless it has been factory-tested and specifi ed by the appliance Pitch the air tube at 2° from horizontal as shown and secure the fl ange to the air tube. manufacturer. ❺ Position the end of the air tube 1/4" back from fl ush with the refractory inside entry wall to prevent damage from overheating. Figure 4 – Mount fl ange(s) on air tube This section does not apply to burners with welded fl anges. ❺ Do not install air tube on burner. ❺ For non-pressure fi ring fl ange, refer to Figure 4: Install gasket (item a) and fl ange (item c). Ignore the next paragraph. ❺ For pressure-fi ring fl ange, refer to Figure 4: Slide gasket (item a) onto the air tube, making sure the top of the air tube is up. Predrill holes in the pressure fi ring plate (item b) to match the appliance studs. Slide the pressure fi ring plate (item b) and fl ange (item d) onto 8 Form 6104 BCF23-R05 ⑨ Mount air tube to burner ⑨ Check electrode settings ❺ Remove the rear access door from the back of the burner for improved access to the interior. ❺ Attach the air tube to the burner with the bolts and acorn nuts provided. The acorn nuts must go on the outside of the burner, with the bolts inserted from the inside. Maintain Electrode Specifi cations Failure to properly maintain these specifi cations could cause ignition malfunction, puff-back of hot gases, heavy smoke, asphyxiation, explosion and fi re hazards. ⑨ ❺ Install nozzle See Figure 5. Install the oil nozzle in the nozzle adapter. Use a 3/4" open-end wrench to steady the nozzle adapter Adjust the electrode gap and position in relation to the nozzle to the specifi cations shown in Figure 5. and a 5/8" open-end wrench to turn the nozzle. Tighten securely but do not overtighten. Check, and adjust if necessary, the critical dimensions P, Q, R and S shown in the drawing. Verify that the oil tube assembly and electrodes are in good condition, with no cracks or damage. Figure 5 – Nozzle and nozzle line assembly Legend for critical dimensions S Electrode spacing - 3/32" Q Nozzle to head - 1/4" P Nozzle centerline to electrode tip - 1/4" R Nozzle face to electrode tip - 1/8" Check, and adjust if necessary, the critical dimensions shown in Figure 5. Verify that the oil tube assembly and electrodes are in good condition, with no cracks or dam age. Form 6104 BCF23-R05 9 ⑨ Install nozzle line assembly ❺ Connect the high-voltage leads from the ignition transformer to the electrodes. ❺ Insert the nozzle line assembly into the burner air ⑨ tube as in Figure 6. Set dimension Z ❺ See Figures 6 and 7. Assemble the adjusting plate ❺ assembly per the instructions in the assembly pack et. ❺ Slide the secondary adjusting plate (item f) com ❺ pletely to the left on the indicator adjusting plate (item e). Finger-tighten acorn nut (item c) to secure the two plates together. Slide both plates completely to the left on the primary adjusting plate (item g) and fi nger-tighten acorn nut (item d). ❺ Slide the completed adjusting plate assembly over the nozzle line end. Move the plate assembly and ❺ the nozzle line so the plate assembly fi ts into posi tion as shown in Figure 6. ❺ ❺ Install the spline nut (Figure 6, item b) on the end of the nozzle line, leaving the nut loosely placed so the plates can be moved. Replace the rear access door on the burner, making sure that the adjusting plate assembly is now securely in the groove. Loosen acorn nut (item d) in Figure 5. Slide the nozzle line and plate assembly until dimension Z in Figure 5 is 1-3/4 ±1/16" (CF1400 and CF2300). When dimension Z (from end of air tube to fl at area of front face of head) is correctly set, tighten acorn nut (item d). Verify that the adjusting plate assembly is properly seated in the groove. Attach the oil line from the oil valve to the nozzle line end. Tighten securely. Before proceeding, check dimension Z once again. Loosen acorn nut (item d) if necessary to reposition the nozzle line. Once dimension Z is set, do not loosen acorn nut (item d) again. Figure 6 – Nozzle line assembly in burner Figure 7 – Adjusting plate assy. Z Measure dimension from d Z b front (flat) face of head to a end of air tube, as shown. Z = 1-3/4" ± 1/16" Measure dimension Z from the flat surface between (not on) the raised fins. 2324 c 2308 Legend (fi gure 6 & 7) a Adjusting plate assembly b Spline nut for securing nozzle line c Bottom acorn nut d Top acorn nut (for setting dim. Z only) e Indicator adjusting plate f Secondary adjusting plate g Primary adjusting plate 10 Form 6104 BCF23-R05 ⑨ Insert burner ❺ Position the burner in the front of the appliance and loosely tighten the nuts on the mounting studs. The burner should be pitched downward 2° as shown in Figures 4 and 8. ❺ See Figure 8. Install the pedestal support kit (recommended) by attaching the 3/4" npt fl ange (item a) to the bottom of the burner using the (4) #10 screws provided. Cut and thread (one end only) a 3/4" pipe nipple (item b) with length 11 inches less than dimension D in Figure 8. Thread the pipe into the fl ange. Then slip the pipe end into the fl oor fl ange (item c). ❺ Secure the burner to the appliance by tightening the nuts on the burner fl ange mounting studs. Then secure the pedestal support fl oor fl ange set screw to the pipe. Figure 8 – Burner installed in appliance front Legend H Housing total length J Center to bottom of housing K Overall housing height Dimension CF 1400 CF 2300 H 18" 18-1/2" J 10-7/8" 10-1/2" K 13-5/8 15-5/8" Form 6104 BCF23-R05 11 Connect fuel lines ⑨ Oil supply/return lines Fuel unit by-pass plug The burner is shipped with a by-pass plug installed in the fuel unit. For low/high operation, the by-pass plug must be left in the fuel unit, regardless of the fuel system used (one-pipe with by-pass loop or two-pipe). Do not remove the by-pass plug. Install Oil Supply To Specifi cations Failure to properly install the oil supply system could cause oil leakage, equipment malfunction, puff-back of hot gases, heavy smoke, asphyxiation, explosion and fi re ⑨ ❺ ❺ ❺ Install the oil tank and oil lines in accordance with all applicable codes. Size the oil supply and return lines using the guidelines given in the fuel unit literature included in the literature envelope. Oil line fl ow rate will equal the burner rate for one-pipe systems. For two-pipe systems, refer to Table 3 for the fuel unit gearset capacity - the rate at which fuel is recirculated when connected to a two-pipe system. Size two-pipe oil lines based on this fl ow rate. Use continuous lengths of heavy-wall copper tubing, routed under the fl oor where possible. Do not attach fuel lines to the appliance or to fl oor ❺ Carefully install the oil supply lines, fi ttings and components using the guidelines provided in this section. ❺ ❺ The oil supply must comply with the latest edition of NFPA 31 (Canada CSA B139) and all applicable codes. ❺ Do NOT install valves in the return line. ❺ If the oil supply inlet pressure to the pump exceeds 3 ❺ psig or for gravity feed systems, install an oil safety or pressure reducing valve (Webster OSV, Suntec PRV or equivalent). joists if possible. This reduces vibration and noise transmission problems. Install an oil fi lter sized to handle the fuel unit gearset fl ow capacity (Table 3) for two-pipe systems. However, size the fi lter for the fi ring rate for one pipe systems. Locate the fi lter immediately adjacent to the burner fuel unit. Install two high-quality shutoff valves in accessible locations on the oil supply line. Locate one valve close to the tank. Locate the other valve close to the burner, upstream of the fuel fi lter. ⑨ ⑨ One-pipe oil system by-pass loop Refer to Figure 9 (item m). Note the addition of a fi eld installed by-pass loop (use 3/8" copper tubing) from the fuel unit Return port to the Inlet port. This line is required for low/high operation. It simulates the fl ow of a two pipe system at the fuel unit. Factory-Installed Pump Bypass Plug Burner fuel fl ow One-pipe systems – See Figure 9 for the fuel fl ow paths for high-fi re and low-fi re operation. The low-fi re by-pass regulation is done internally for type B fuel units. Oil supply connects to one of the fuel unit Inlet ports. Two-pipe systems – See Figure 10 for the fuel fl ow paths for high-fi re and low-fi re operation. The low-fi re by-pass regulation is done internally for type B fuel units. Oil supply connects to one of the fuel unit Inlet ports. Oil return connects to the fuel unit Return port. Low-fi re/high-fi re operation – The fuel unit nozzle port Failure to follow these guidelines will cause pressure is factory set at 300 psig. ❺ the fuel pump seals to rupture and result in oil leakage, burner malfunction and potential fi re ❺ and injury hazards. At high fi re, full pressure (300 psig) is applied at the oil nozzle, causing full input. At low fi re, the by-passing is done inside the fuel ❺ Models CF1400 and CF2300 are shipped with the ❺ pump bypass plug installed. ❺ Do not remove the bypass plug from the pump. It is required for step-fi ring (Lo/Hi) operation. ❺ Do not operate the burner unless a return line or bypass loop is installed or the pump seal will rupture. ❺ Carefully comply with the following instructions provided in this section of the manual. unit when the by-pass valve operates. This by-passing of oil reduces the oil pressure at the nozzle (to between 125 psig and 175 psig), reducing the input. 12 Form 6104 BCF23-R05 Figure 9 – One-pipe oil fl ow with "B" pump f h d c c g 300 psig high fire b Field-installed a p m Legend (fi gure 9 & 10) 2320a 125 to 175 psig low fire by-pass loop a Return port b Nozzle port c Oil valves Figure 10 – Two-pipe oil fl ow with "B" pump f h d Nozzle & adapter e By-pass valve ("H pump) f By-pass pressure regulator g Inlet port h By-pass valve ("B" pump) k Return line to oil tank c c g d b p a m One-pipe by-pass loop, 3/8" p Air bleed valve 300 psig high fire k 125 to 175 psig low fire 2323a Table 3 – Fuel unit gearset capacities Model Fuel Unit Model Number Gearset Capacity (gph) CF1400 B2TA-8245 21 CF2300 B2TA-8852 39 Form 6104 BCF23-R05 13 Wire the burner — R7184B Electrical Shock HazardElectrical shock can cause severe personal in jury or death. Figure 11. - Typical wiring (R7184B) ❺ Disconnect electrical power before installing or servicing the burner. ❺ Provide ground wiring to the burner, metal control enclosures and accessories. (This may also be required to aid proper control system operation) ❺ Perform all wiring in compliance with the National Electric Code ANSI/NFPA 70 (Canada CSA C22.1). Install the burner and all wiring in accordance with the National Electrical Code and all applicable local codes or requirements. Wire the burner in compliance with all instructions provided by the appliance manufacturer. Verify operation of all controls in accordance with the appliance manufacturer's guidelines. See Figure 11 for a typical wiring diagram, with R7184 oil primary, for reference purposes only. Legend FD Fused Disconnect, by others TR Ignition transformer LM Limit controls, by others M1 Burner motor OP Operating controls, by others S1 Oil valve PR Oil primary control, R7184 typ. T-T 24-volt thermostat/limit terminals CC Flame sensor, cad cell typical F-F Cad cell fl ame sensor terminals 14 Form 6104 BCF23-R05 Sequence of operation — typical Install the burner and all wiring in accordance with the National 1 Electrical Code and all applicable local codes or requirements. Standby Wire the burner in compliance with all instructions provided by 2 the appliance manufacturer. Verify operation of all controls in accordance with the appliance manufacturer's guidelines. Sequence of operation — typical 1. Standby — The burner is idle, waiting for a call for heat. When a call for heat is initiated, there is a 3- to 10-second Valve-on delay 3 4 Trial for Trial for ignitionLockout 5 Ignition carryover delay while the control performs a safe start check. 2. Valve-on delay — As applicable, the ignition and motor are 86 7 Motor-off turned on for a 15-second prepurge. 3. Trial for ignition (TFI) — The fuel valve is opened, as applicable. A fl ame should be established within the 15-second lockout time (30-second lockout time is available). 4. Lockout — If fl ame is not sensed by the end of the TFI, the control shuts down on safety lockout and must be manually reset. If the control locks out three times in a row, the control enters restricted lockout. Call a qualifi ed service technician. 5. Ignition carryover — Once fl ame is established, the ignition remains on for 10 seconds to ensure fl ame stability. It then turns off. 6. Run — The burner runs until the call for heat is satisfi ed. The burner is then sent to burner motor-off delay, as applicable, or it is shut down and sent to standby. 7. Recycle — If the fl ame is lost while the burner is fi ring, the control shuts down the burner, enters a 60-second recycle delay, and then repeats the ignition steps outlined above. If the fl ame is lost three times in a row, the control locks out to prevent continuous cycling with repetitious fl ame loss caused by poor combustion. 8. Burner motor-off delay — If applicable, the fuel valve is closed and the burner motor is kept on for the selected postpurge time before the control returns the burner to standby. delay (postpurge) Run Recycle Form 6104 BCF23-R05 15 Prepare the burner for start-up Do Not Bypass Safety Start-up checklist – Verify the following before at tempting to start burner. Controls ⑤ Tampering with, or bypassing safety controls could lead to equipment malfunction and result in asphyxiation, explosion or fi re. ⑤ Combustion air supply and venting have been inspected and verifi ed to be free of obstructions and installed in accordance with all applicable codes. Oil nozzle has been selected correctly and securely ❺ Safety controls are designed and installed to provide protection. ⑤ ❺ Do not tamper with, or bypass any safety control. ❺ If a safety control is not functioning properly, ⑤ shut off all main electrical power and fuel supply to the burner and call a qualifi ed service agency ⑤ immediately. ⑤ ⑤ Keep Service Access Covers Securely Installed ⑤ installed in the nozzle adapter. Fuel unit by-pass plug has not been installed for one pipe oil system. By-pass plug has been installed for two-pipe oil system. Fuel connection to nozzle line assembly is secure. Dimension Z has been set per this instruction manual. Fuel supply line is correctly installed, the oil tank is suffi ciently fi lled, and shut-off valves are open. Burner is securely mounted in appliance, with pressure These covers must be securely in place to prevent electrical shock, damage from external elements, and protect against injury from moving parts. ⑤ fi ring plate and gasket installed for pressurized chamber application. Appliance has been fi lled with water (boilers) and ❺ All covers or service access plates must be in place ⑤ at all times except during maintenance and service. ❺ This applies to all controls, panels, enclosures, ⑤ switches, and guards or any component with a cover as part of its design. controls have been operationally checked. Burner has been installed in accordance with appliance manufacturer's instructions (when available). Also refer to appliance manufacturer's instructions (when available) for start-up procedures. ⑨ Professional Installation and Service Required Incorrect installation and mishandling of start up could lead to equipment malfunction and ⑨ result in asphyxiation, explosion or fi re. Z dimension Should be set per these instructions (see page 10). The top acorn nut (Figure 12, item d) should never be loosened once the Z dimension is initially set. Adjusting plate assembly (Figure 12) ❺ This burner must be installed and prepared for start up by a qualifi ed service technician who is trained and experienced in commercial oil burner system ⑨ installation and operation. ❺ Do not attempt to start the burner unless you are fully qualifi ed. ❺ Do not continue with this procedure until all items Make sure spline nut (item b) and bottom acorn nut (item c) are loose before proceeding to next section. Initial head position (Figure 12) The indicator plate assembly (item e) markings correspond to head position settings. ❺ in the "Prepare the burner for start-up" section have been verifi ed. ❺ Carefully follow the wiring diagrams, control instruction sheets, fl ame safeguard sequence of operation, test procedures and all appliance ❺ manufacturer's directions that pertain to this installation. ❺ ❺ If any of these items are not clear or are unavailable, call Beckett at 1-800-645-2876 for assistance. Slide the secondary adjusting plate (item f) toward the rear of the burner until the number on the indicator plate corresponds to the initial head setting given in Tables 4a and 4b for the desired fi ring rate and burner (high-fi re). Figure 12 shows a typical example, with a head setting of 6. When the head position has been set, tighten the bottom acorn nut (item c) and the spline nut (item b). 16 Form 6104 BCF23-R05 Figure 12 – Adjusting plate initial setting, typical Legend b Spline nut for securing nozzle line c Bottom acorn nut (for head adjustments) d Top acorn nut (for setting dim. Z only - do not loosen after setting Z) e Indicator adjusting plate f Secondary adjusting plate g Primary adjusting plate h Copper oil line from oil valve to nozzle line Table 4a. CF1400 Initial indicator adjustment plate settings Head Position Damper Position Table 4b. CF2300 Initial indicator adjustment plate settings Head Position Damper Position Tube Approximate Head Setting Firing Rate (gph) Approximate Air Damper Setting Firing Rate (gph) Tube Approximate Head Setting Firing Rate (gph) Approximate Air Damper Setting Firing Rate (gph) 0 0 41 FC 0 4.00 0 -- 1 4.50 10 -- 2 5.00 20 4.00 3 6.00 30 5.00 4 7.00 40 7.00 A 5 7.50 50 8.00 A 6 8.00 60 10.00 7 9.00 70 11.00 8 9.50 80 -- 0 0 9 10.00 90 -- 3 2 F 10 11.00 100 -- C -- -- 110 -- -- -- 120 -- 0 7.00 0 -- 1 7.50 10 -- 2 8.00 20 -- B 3 9.00 30 -- 4 10.00 40 7.00 5 10.50 50 8.00 B 6 11.00 60 10.00 7 12.00 70 11.00 8 13.00 80 12.00 9 13.25 90 12.50 10 13.60 100 13.00 -- -- 110 13.25 -- -- 120 13.60 0 11.0 0 -- 1 12.0 10 7.0 2 13.0 20 10.0 3 14.0 30 13.0 4 15.0 40 14.0 5 16.0 50 15.0 6 17.0 60 16.0 7 18.0 70 17.0 8 19.0 80 18.0 9 20.0 90 19.0 -- -- 100 20.0 0 12.5 0 -- 1 13.0 10 10.0 2 14.0 20 13.0 3 15.0 30 14.0 4 16.0 40 15.0 5 17.0 50 16.0 6 18.0 60 17.0 7 18.5 70 18.0 8 19.0 80 18.5 9 20.0 90 19.0 -- -- 100 20.0 Form 6104 BCF23-R05 17 ⑨ Initial air settings The following steps outline the procedure for initially setting the damper. Refer to Figures 13A and 13B and Tables 4a or 4b for this procedure. 1. Remove the cover screw (A) then the cover (B) and place to one side. 2. Using the wrench (C) supplied with the damper motor, adjust the blue low fi re cam (D) to the initial setting listed in Tables 4a or 4b. 3. Using the same wrench, adjust the red high fi re cam (H) to the initial settings listed in Tables 4a or 4b. 4. Ensure the damper plate is in the correct position. The cam notch (E) should align with the low fi re setting on the damper motor scale (F). 5. If the damper plate is not in the correct position, disengage the motor by pushing in on the motor pin (G), then rotating the damper plate until the cam notch and motor scale setting are aligned. Re-engage the pin. 6. To adjust the high fi re transition, use a small straight edge screw driver, turn the white adjustment screw, located in the orange transition cam, either clockwise or counterclockwise until the cam indicator is half way between the high and low settings on the scale. Figure 13A. Damper Motor with Cover Figure 13B. Damper Motor ⮹ Rotate the air adjusting plate until the lower edge of the pointer is opposite the number from Tables 4a or 4b corresponding to the desired low fi re rate. ⮹ This initial setting should be adequate for starting the burner at low fi re. Once the burner is in operation, the air setting will be adjusted for best performance as discussed later in this manual. ⮹ Follow the procedures described later in this manual to fi ne tune the air settings. NOTICE The damper plate is attached by screws to its shaft, and bears against a fl at on the shaft for alignment. The shaft is secured to the damper motor by a sleeve coupling with two setscrews bearing against the damper shaft and two more against the motor shaft. The motor shaft has a fl at matching the one on the damper shaft. The fl ats on the damper shaft and the motor shaft should be aligned so that the position indicator in the damper motor reads accurately. The best way to align the fl ats is to tighten the setscrews that bear against the fl ats on the shafts fi rst, and then tighten the ones that bear against the round surface of the shafts afterward. The test for proper alignment is to disengage the damper motor from its shaft using the disengaging pin (Item G in Figure 13B) and rotate the damper plate to its full closed position. The position indicator should point to 0° within + 5° tolerance. Legend (fi gure 13A & 13B) A Cover screw B Cover C Wrench D Low fi re cam (blue) E Cam notch F Damper motor scale G Disengaging pin H High fi re cam (red) 18 Form 6104 BCF23-R05 ⑨ Set appliance limit controls Start the burner ❺ Set the appliance limit controls in accordance with the appliance manufacturer's recommendations. ❺ Move the low-fi re hold switch (not shown) to the low fi re hold position. This will hold the burner in low fi re during initial start-up. Professional Service Required Incorrect installation, adjustment, and use of this burner could result ⑨ Prepare the fuel unit for air venting Hot Gas Puff-back and Heavy Smoke Hazard Failure to bleed the pump properly could result in unstable combustion, hot gas puff-back and in severe personal injury, death, or substantial property damage from fi re, carbon monoxide poisoning, soot or explosion. Please read and understand the manual supplied with this equipment. This equipment must be installed, adjusted and put into operation only by a qualifi ed individual or service agency that is: ❺ heavy smoke. ❺ ❺ Do not allow oil to intermittently spray into a hot combustion chamber while bleeding. ❺ ❺ Install a gauge in the nozzle discharge port tubing or fully open the pump bleed valve to prevent oil spray ❺ from accumulating in the combustion chamber when venting air from the fuel pump. Licensed or certifi ed to install and provide technical service to oil heating systems. Experienced with all applicable codes, standards and ordinances. Responsible for the correct installation and commission of this equipment. Skilled in the adjustment of oil burners using combustion test instruments. ❺ Ensure that all bubbles and froth are purged from the oil supply system before tightening the pump air bleed valve. ❺ To vent air from one-pipe oil systems, attach a clear hose to the vent plug on the fuel unit. Provide a container to catch the oil. Loosen the vent plug. ❺ Vent the air as described under 'Start the Burner'. The installation must strictly comply with all applicable codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard for the installation of Oil-burning Equipment, NFPA 31 (or CSA B139 and B140 in Canada). Regulation by these authorities take precedence over the general instructions provided in this installation manual. Do not proceed unless all prior steps in this manual have been completed. Explosion and Fire Hazard Failure to follow these instructions could lead to equipment malfunction and result in heavy smoke emission, soot-up, hot gas puff-back, fi re and asphyxiation hazards. Do not attempt to start the burner when excess oil ❺ has accumulated in the appliance, the appliance is full of vapor, or when the combustion chamber is very hot. Do not attempt to re-establish fl ame with the burner ❺ running if the fl ame becomes extinguished during start-up, venting, or adjustment. Vapor-Filled Appliance: Allow the unit to cool off ❺ and all vapors to dissipate before attempting another start. Oil-Flooded Appliance: Shut off the electrical ❺ power and the oil supply to the burner and then clear all accumulated oil before continuing. If the condition still appears unsafe, contact the Fire ❺ Department. Carefully follow their directions. ❺ Keep a fi re extinguisher nearby and ready for use. Form 6104 BCF23-R05 19 ⑨ Start burner and vent air from oil line 3. Once the appliance has warmed, the high-fi re setting can be checked and adjusted. 1. Move the low-fi re hold switch to the low fi re hold 4. position (to hold burner in low fi re when started). 2. Verify that the air adjusting cam (Figure 13b, item 5. d) has been set to the initial low-fi re air setting as described under Initial air settings. Locate the approximate air adjusting plate setting for high fi re in Table 4a or 4b. Place the low-fi re hold switch in the high-fi re position. The damper motor will begin to rotate after four seconds. 3. Open the oil shutoff valves in the oil supply (and return) line(s) to the burner. 4. Set the thermostat (or operating control) to call for heat. 5. Close the line switch to the burner. The burner motor should start immediately. 6. If the burner motor does not start, reset the motor overload switch (if so equipped) and press the reset switch of the burner primary control. 7. Vent the fuel unit as soon as the burner motor starts rotating. To vent — 6. Use combustion test instruments to adjust the burner. a. Adjust the air by moving the red cam to a lower number until a trace of smoke is achieved with CO2 level as high as possible (lowest possible O2). Example: 13.5% CO2 (2.5% O2) with a trace of smoke. b. Increase the air by increasing the red cam number to reduce CO2 by 2 percentage points at a zero smoke level. (Increase O2 by 3 percentage points at a zero smoke level.) Example: Reduce CO2 from 13.5% to 11.5%, with zero smoke (or increase O2 from 2.5% to 5.5%). c. A margin of reserve air has been added to accommodate variable conditions. 7. ❺ Attach a clear plastic tube to the air bleed valve (Figure 9 or 10 as applies, item p). ❺ Place the end of the tube in a container to catch the 8. oil. Then loosen the fuel unit air vent valve. ❺ Tighten the air vent valve after all air has been purged. ❺ IF burner stops during venting — 9. - The burner primary control will lockout if fl ame is not established within its time limit. Check the breech draft pressure against the appliance manufacturer's recommended setting (typically + 0.1" W.C.). If the breech pressure is higher or lower than recommended level, adjust the appliance breech damper to achieve the specifi ed setting. Recheck the smoke and CO2 levels. Adjust burner air if necessary. Once all settings are complete and satisfactory, proceed to 'Set low-fi re air'. ⑨ This is typically 15 seconds for R7184B Set low-fi re air primary controls, but may be less for other fl ame 1. supervisory controls. - The burner may lockout several times during the period needed to purge all the air. To extend air venting time, press the red reset button for 1/2 2. second during the prepurge cycle to continue purging. ❺ IF burner stops after fl ame established — - Additional venting is probably required. Repeat the air venting procedure. Move the low-fi re hold switch from the "High Fire position" to the "Low Fire Hold" position. a. The damper will return to the low-fi re air setting. Check the smoke and CO2 (O2) levels. a. Pull a smoke sample from the fl ue. b. The sample should be clean (zero smoke level). c. Check the CO2 (O2) level: CO2 should be at 11 to 12% (O2 at 5.9 to 4.5%). If the CO2 is less than 11% (O2 more than 5.9%), 8. Once fl ame is steady, proceed to Set high-fi re air. decrease the air and check the smoke level. ⑨ Set high-fi re air 3. Operate the burner from low fi re to high fi re and back to verify operation. 4. 1. Allow the burner to run at low fi re until the appli ance has warmed suffi ciently. 2. Visually check the fl ame. The fl ame should not be dark orange or smoky. If the fl ame appears to be 5. smoking, increase the amount of air by readjusting the damper indicator to a higher number. Turn the burner off. Wait one or two minutes (for chamber to clear) and then turn on again to verify starting characteristics. Perform limit circuit performance test specifi ed by appliance manufacturer to verify operation of burner/ appliance combination. 20 Form 6104 BCF23-R05 Perform Regular Maintenance ⑧ Annual Professional Service Required ⑧ Tampering with or making incorrect ⑧ adjustments could lead to equip ment malfunction and result in ⑧ ⑧ asphyxiation, explosion or fi re. ⑧ ❺ Do not tamper with the burner or controls or make ⑧ any adjustments unless you are a trained and qualifi ed service technician. ⑧ ❺ To ensure continued reliable operation, a qualifi ed service technician must service this burner annually. ⑧ ❺ More frequent service intervals may be required in dusty or adverse environments. ❺ Operation and adjustment of the burner requires Check motor current. The amp draw should not exceed the nameplate rating. Check all wiring for secure connections or insulation breaks. Check the pump pressure and cutoff function. Check primary control safety lockout timing. Check ignition system for proper operation. Inspect the vent system and chimney for soot accumulation or other restriction. Clean the appliance thoroughly according to the manufacturer's recommendations. Check the burner performance. Refer to the section "Set combustion with test instruments". It is good practice to make a record of the service performed and the combustion test results. technical training and skillful use of combustion test instruments and other test equipment. Monthly maintenance — by owner Annual Service ⑧ Observe combustion air openings and vent system for integrity. Openings must be clean and free of obstructions. ⑧ Check oil lines and fi ttings to verify there are no Replace the oil supply line fi lter. The line fi lter ⑧ ⑧ cartridge must be replaced to avoid contamination of the fuel unit and nozzle. ⑧ Inspect the oil supply system. All fi ttings should be ⑧ leak-tight. The supply lines should be free of water, sludge and other restrictions. Remove and clean the pump strainer if applicable. ⑧ Replace the nozzle with the exact brand, pattern, gph, ⑧ fl ow rate and spray angle. Clean and inspect the electrodes for damage, replacing ⑧ any that are cracked or chipped. Check electrode tip settings. Replace electrodes if tips ⑧ are rounded. Inspect the igniter spring contacts. ⑧ Clean the cad cell lens surface, if necessary. ⑧ Inspect all gaskets. Replace any that are damaged or ⑧ would fail to seal adequately. Inspect the combustion head and air tube. Remove ⑧ any carbon or foreign matter. Replace all damaged units with exact parts. Clean the blower wheel, air inlet, air guide, burner ⑧ housing and static plate of any lint or foreign material. ⑧ If motor is not permanently lubricated, oil motor with a few drops of SAE 20 nondetergent oil at each oil hole. DO NOT over oil motor. Excessive oiling can cause motor failure. leaks. Observe burner ignition and performance to verify smooth operation. Shut the system down if you observe abnormal or questionable operation. Call a qualifi ed service agency for professional inspection and service. Form 6104 BCF23-R05 21 Replacement Parts For best performance specify genuine Beckett replacement parts Item Part Name Description Part No. 1 Timer Nozzle valve delay 21295U 2 Oil Valve Box mounted 21789U 3 Knurled Nut All models 3666 4 Adjusting plate assembly w/ cast aluminum door w/ stamped sheet-metal door 5 Fuel pump B2TA-8245 H3PAN-C150H 5994U 5201701U 21313U 21309U 6 Damper motor 2-stage 750601U 7 Pedestal kit All models 51193 8 Fuel lines Specify length - 9 Sight glass All models 31346 10 Rear cover door assembly w/ cast aluminum door* CF1400 CF2300 w/ stamped sheet-metal door* CF1400 CF2300 5994U 51204U 5201301U 5201302U 11 Control Specify - 12 Coupling hole plug Coupling access door use with threaded hole use with rectangular opening 32439U 16703GY 13 Head assembly CF1400 CF2300 5978 51203 14 Electrode assembly All models 51212 15 Ignition leads 8-1/4" long 11-3/4" long 15-1/4" long 19-1/4" long 5990082 5990116 5990152 5990192 16 Nozzle line assembly Refer to Figure 5, Page 9 17 Air tube Refer to Figure 4, Page 8 18 Transformer 12,000 volt 51214 19 Coupling B pump H pump 20 Blower wheel CF1400 - 5.59" x 3.09" CF2300 - 6.75" x 3.13" 120/208-230 single phase CF1400 21290 21308 21268U 21267U 21401U 21 Motor Motor relay (not shown) CF2300 208-230/460 three phase CF1400 CF2300 120V single phase 208V single phase three phase 21402U 21638U 21499U 7273 7300 2194301 Adjustable fl ange see Figure 15 on opposite page 22 Form 6104 BCF23-R05 Figure 14 – Burner Replacement Parts 1 2 3 4 5 8 6 7 15 14 13 16 17 18 19 20 21 9 10 11 12 Figure 15 – Adjustable mounting plates Flange A Flange B Flange C Model Flange A Flange B Flange C CF1400 51312 (10.00" DIA.) n/a 51629 (12.25" DIA.) CF2300 51313 (12.44" DIA.) 51498 (13.92" DIA.) 51630 (16.00" DIA.) Form 6104 BCF23-R05 23 Limited Warranty InformationLimited WARRANTY For Residential, Commercial and Specialty Burners The R. W. BECKETT CORPORATION ("Beckett") warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale ("Customers") that its equipment is free from defects in material and workmanship under normal use and service for 60 months from the date of manufacture for Residential Burners and 18 months from the date of manufacture for Commercial and Specialty Burners. Residential burner models include: AF, AFG, AFII, NX, SF, SR and SMG. Commercial burner models include: CF375, CF500, CF800, CF1400, CF2300A, CF2500, CF3500A, CG10, CG15, CG25 and CG50. Specialty burner models include: ADC, ADCP, ARV, SDC and SM. The provisions of this warranty are extended to individual major burner components as follows: a) 60 months from date of manufacture for all Beckett-branded major components, except for 12 Vdc components. b) 18 months from date of manufacture for all non-Beckett-branded major components and Beckett branded 12 Vdc components. Note: Normal service items found to be defective upon receipt by the customer are covered by this warranty. THIS WARRANTY DOES NOT EXTEND TO EQUIPMENT SUBJECTED TO MISUSE, NEGLECT, OR ACCIDENT: NOR DOES THIS WARRANTY APPLY UNLESS THE PRODUCT COVERED BY IT IS PROPERLY INSTALLED BY A QUALIFIED, COMPETENT TECHNICIAN, WHO IS LICENSED WHERE STATE AND LOCAL CODES REQUIRE, AND WHO IS EXPERIENCED IN MAKING SUCH INSTALLATIONS, IN ACCORDANCE WITH THE LATEST EDITION OF NFPA NO. 31 OF THE NATIONAL FIRE PROTECTION ASSOCIATION, THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE (NFPA NO. 54) AND IN ACCORDANCE WITH ALL APPLICABLE LOCAL, STATE AND NATIONAL CODES HAVING JURISDICTIONAL AUTHORITY. Equipment, which is defective in material or workmanship and within the warranty period, may be returned for credit as follows: Beckett Burners, Beckett-branded major components and non-Beckett-branded major components that came as original equipment on a Beckett burner or were sold as a replacement part by Beckett should be returned, freight prepaid, to Beckett's home office. Credit will be issued to the customer unless the returned equipment is determined by Beckett to be out of warranty or damaged by user, in which case the equipment will be scrapped. Note: Beckett is not responsible for any labor cost for removal and replacement of equipment. THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET FORTH ABOVE, AND PROVIDES EXCLUSIVE REMEDIES EXPRESSLY IN LIEU OF ALL OTHER REMEDIES, AND IN PARTICULAR THERE SHALL BE EXCLUDED THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL BECKETT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE OF ANY NATURE. Beckett neither assumes nor authorizes any person to assume for Beckett any other liability or obligation in connection with the sale of this equipment, Beckett's liability and Customer's exclusive remedy being limited to credit as set forth above. R.W. BECKETT CORPORATION P.O. Box 1289 Elyria, Ohio 44036 Form No. 61545 R72905 The Oilheat Manufacturers' Association supports the use of low sulfur fuels as defi ned by ASTM D396, Grades No. 1 Low Sulfur and No. 2 Low Sulfur, as the preferred heating fuel for the following reasons: • Low sulfur fuels reduce deposits on heat exchanger surfaces, extending the service interval between cleanings. • The reduced deposits increase the effi ciency of the appliance. • Low sulfur fuels reduce particulate emissions. • Low sulfur fuels reduce oxides of nitrogen emissions. R.W. BECKETT CORPORATION U.S.A.: P.O. Box 1289 · Elyria, Ohio 44036 www.beckettcorp.com Canada: R.W. Beckett Canada, Ltd. · Unit #3, 430 Laird Road · Guelph, Ontario N1G 3X7 Form Number 6104BCF23 R05 Printed in U.S.A. 12/2006 © R.W. Beckett Corporation 24 Form 6104 BCF23-R05