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DVL Insert EF II Owner's Manual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-72-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Installer: After installation give this manual to the home-owner and explain operation of this heater.  Copyright 2008, T.I. $10.00 100-01174_002 4080123 Travis Industries, Inc. 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 2 Introduction Introduction We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater. Important Information No other DVL Insert has the same serial number as yours. The serial number is below and to the left of the gas control valve. This serial number will be needed in case you require service of any type. Model: DVL Insert EF II Serial Number: Purchase Date: Purchased From: Register your warranty online at: traviswarranty.com Or, mail your warranty card to: Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 Save Your Bill of Sale. To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us. We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur. © Travis Industries 4080123 100-01174_002 Table of Contents 3 Introduction and Important Information Introduction......................................................2 Safety Precautions Safety Precautions............................................4 Features & Specifications Features..........................................................6 Installation Options............................................6 Heating Specifications .......................................6 Dimensions......................................................6 Installation Installation Warnings .........................................7 Packing List......................................................7 Additional Items Required...................................7 Items Packed with the Face................................7 Order of Installation...........................................7 Top Convection Deflector...................................8 Fireplace Requirements .....................................8 Factory-Built (Metal) Wood-Burning Fireplace Requirements...............................................9 Hearth Requirements.........................................9 Clearances.......................................................10 Mantel Clearances.........................................10 Face Sizing ......................................................11 Gas Line Requirements......................................12 Gas Line Location .........................................12 Gas Inlet Pressure ........................................12 Vent Requirements............................................13 Altitude Considerations ..................................13 Vent Restrictor .............................................14 Vent Installation............................................14 Vent Location...............................................15 Vent Configurations.......................................15 Vent Connector Removal and Installation...........16 Installation Without Surround Panels....................18 Surround Panel Installation .................................18 Installation of the On/Off Switch and Rheostat....19 Electrical Connection.........................................19 Finalizing the Installation Glass Frame Removal and Installation.................20 Log Set Installation............................................22 Steps for Finalizing the Installation.......................24 Pilot Flame Inspection .......................................24 Air Shutter Adjustment.......................................24 Operation Before You Begin..............................................26 Location of Controls ..........................................26 Starting The Pilot Flame.....................................27 Starting the Heater for the First Time...................28 Turning the Heater On and Off ............................28 Adjusting the Flame Height.................................28 Adjusting the Blower Speed.................................29 Normal Operating Sounds...................................29 Normal Operating Odors.....................................29 Maintenance Maintaining Your Heater's Appearance .................30 Yearly Service Procedure...................................30 Troubleshooting Table ........................................31 How this Heater Works.......................................32 Wiring Diagram.................................................33 Replacement Parts List......................................33 Safety Label Safety Label.....................................................34 Warranty Warranty .........................................................35 Optional Equipment LP Conversion Instructions.................................36 Firebacks.........................................................39 Accent Light.....................................................41 Lower Surround Panel.........................................43 Index Index...............................................................46 © Travis Industries 4080123 100-01174_002 4 Safety Precautions IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected and cleaned before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. Ok Look for this label: For LPG only | Pout 11" W.C. If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas). Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well. This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve. If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. for safe operation. ?Do not operate the heater if it is It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary Do not store or use gasoline or other flammable liquids in the vicinity of this heater. not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified AAAAA Gas AA service technician to inspect the appliance and to replace AAAAA AA any part of the control system and any gas control wash has AAAAA been under water. © Travis Industries 4080123 100-01174_002 Safety Precautions 5 Do not place clothing or other Light the heater using the built flammable items on or near the heater. Because this AA AA in piezo igniter. Do not use matches or any other external heater can be controlled by a AA AA device to light your heater. AA AA thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. The viewing glass should be opened only for lighting the pilot or conducting service. Do not operate with cracked, broken, or removed glass. Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Operate the heater according to the instructions included in this manual. If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service. This unit is not for use with solid fuel Do not place anything inside the firebox (except the included fiber logs). If the fiber logs become damaged, replace with Travis Industries log set. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be supervised when they are in the same room as the heater. Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. A This Manual Allow the heater to cool before carrying out any maintenance or cleaning. Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer. Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. Plug the heater into a 120V grounded electrical outlet. Do not remove the grounding plug. Don't route the electrical cord in front of, over, or under the heater Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries 4080123 100-01174_002 6 Features and Specifications Features • Works During Power Outages (millivolt system) • High Efficiency • Optional Thermostat or Remote Control • Ember Fyre™ Burner for "Wood Fire" Look • Quiet Blower for Effective Heat Distribution • Convenient Operating Controls • Variable-Rate Heat Output • Low Maintenance Heating Specifications Installation Options • Residential or Mobile Home • Fireplace Insert • Masonry or Factory Built (Metal) Wood Burning Fireplace Natural Gas Propane Approximate Heating Capacity (in square feet)* 600 to 2,000 600 to 2,000 Maximum BTU Input Per Hour 40,000 40,000 Minimum BTU Output on Low 20,300 19,700 Steady State Efficiency** (with blowers on) Up to 79.3 % Up to 81.2 % AFUE (Annual Fuel Utilization Efficiency) Up to 71.7 % Up to 73.4 % * Heating capacity will vary with floor plan, insulation, and outside temperature. ** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system. Dimensions See the section "Vent Requirements" for vent location. 33-3/8"* 8x10 Arch/Rect. Panels 36-3/8"* 10x13 Rect. Panels 44-3/16"* 8x10 Arch/Rect. Panels 48-3/16"* 10x13 Rect. Panels * Includes trim NOTE: on older style panels the 3/8" standoffs are no longer required and may be bent back. 20" 23-3/4" 31-1/2" 14-1/2"* 1-1/4"* © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 7 Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. • This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and NFPA 54(88). • In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing only after the home is site located. • The heater is designed to operate on natural gas, or propane (LP). • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. • Notify your insurance company before hooking up this heater. • The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid – the qualified installer should follow the procedure best suited for the installation. Packing List • Top Convection Deflector (with screws) • Propane Conversion Kit • Log Set Additional Items Required • Faceplate • "Fireplace Altered" tag (attach to the fireplace) • FPX Face Brackets (see pg. 11 for details) • 6-5/8" to 3" & 4" Co-Linear Adapter - with flashing (Travis part # 98900124) • 3" and 4" Diameter Gas Liner • Direct Vent Cap (Simpson Duravent Part # 991) • Gas Line Equipment (shutoff valve, pipe, etc.) Items Packed with the Face • Face with attachment hardware and cove covers (if necessary) • Face Installation Instructions Order of Installation 1 Install the Top Convection Deflector (see page 8). 2 If the heater is to use propane, install the propane conversion kit (see page 36). 3 Install gas line into the fireplace (do not connect to unit). 4 Position the heater. 5 Connect the gas line and gas vent to the appliance. 6 Install the optional surround panels and trim. Attach the on/off switch. 7 Follow the instructions under "Finalizing the Installation" on page 24. © Travis Industries 4080123 100-01174_002 8 Installation (for qualified installers only) Top Convection Deflector Install the top convection deflector as shown to the right. The deflector is shipped on top of the insert. The screws are shipped inside the owner's pack. Fireplace Requirements • Insert must be placed within a code-conforming masonry fireplace or tested and listed factory built (metal) wood-burning fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to installation. • This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location. For tight fits (under 28"), see the section "Removing the Vent Connector" Min. 31-1/2" - additional space may be required for gas line installation. Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location Min. 23-3/4" The gas line and shutoff valve should be installed prior to insert placement. where it will be covered by the surround panels. The DVL inserts 14-1/2" into the fireplace. See "Leveling Bolts" for details on leveling the heater. © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 9 Factory-Built (Metal) Wood-Burning Fireplace Requirements NOTE: Any parts that are removed must be removed in a way that would allow them to be re-installed if the insert is ever removed. The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below) The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal AAA or glass doors ("F") may be removed (if applicable) The fireplace must be permanently marked to indicate that it has been altered and is no longer suitable for burning solid fuel (wood), unless the removed parts are re-installed. Cutting of any sheet F metal parts is prohibited (removal of rivets or screws is acceptable). The insulation ("H"), and any structured rigid frame AA H AA AAA A A C A A D members must not be removed or altered (side and top of door frame, side and top of the face of the fireplace, metal sides, etc.). I A E A AA AAA AA AA AAA The metal floor ("J") may be removed to allow B additional room for installation of the insert. If the floor is removed the insert must be placed directly on the metal base of the metal fireplace. A AA AAG Hearth Requirements AAAAAAAA AAA AA AA AAA AA J The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Leveling Bolts To access the rear leveling bolts remove these This heater includes front and rear leveling bolts to accommodate fireplaces with a step down firebox. NOTE: To access the rear leveling bolts, remove the burner AAAA AAAA AAAA AA AA access plates (replace access plate and gasket after adjustment). Use a 1/2" socket wrench (see page 39).AA Front Leveling Bolts AAAAA AAAAA AAAAA (with extension) to adjust the leveling bolts. Rear Leveling Bolt © Travis Industries 4080123 100-01174_002 10 Installation (for qualified installers only) Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Combustible or Non-Combustible Mantel AAAAAAAAAAAA Minimum Clearances AAAAAAAAAAAA k AAAAAAAAAAAA Combustible Top Facing l AAAAAAAAAAAA m Sidewall to Insert Side Facing Top Facing* 4" 4" 35-1/2"** Side k n n Mantel* 35-1/2"** Wall AAAAAAAAAAAA AAAA Non-Combustible AAAAAAAAAAAA x AAAA AAAAAAAAAAAA Facing Extension onto Hearth 1-1/4" m* The non-combustible top facing must extend AAAA AAAAAAAAAAAA AAAAAAAAAAAA l AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA x AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA Mantel Clearances The maximum mantel depth is 12". 35-1/2" above the base of the insert or to the bottom of the mantel (whichever is less). ** Measured from the base of the insert. NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 0" 1" 2" 3" 4" 5" 6" 7" 8" 9" 10"11" 12" Mantel Height Above Base of Insert (n) 37+" 36" 35" 34" 33" 32" 31" © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 11 Face Sizing Face Height Width Notes Rawhide 27" 35-3/4" Victorian 27" 35-3/4" Rosario 26" 35-3/4" Cambridge 25-7/8" 37-5/8" Craftsman 27-1/2" 36" Bungalow 27" 32-3/4" Classic Arched, Artisan 26-1/2" 34-3/4" Side begins arch 3-1/2" below top - 45" radius Metropolitan 26-1/2" 34-3/4" Architectural Series 27-7/8" 33-5/8" Discovery 26' 35-3/4' Wilmington 27" 36-1/8" Face Mounting Brackets – Arched, Artisan, Metropolitan, Victorian Lace Some Arched, Artisan, Metropolitan and Victorian Lace Faces include old brackets that will not mount to the heater (see illustration below). For these faces, make sure to use the new mounting brackets (either included with the heater or available through your dealer - SKU 225-20054). WARNING: When attaching the Victorian Lace Face, do not over-tighten the screws. Over tightening the screws may damage the face – simply tighten the screws until they contact the face. New Brackets Old Brackets Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at NOTE: The brackets install into the lower pair of holes on the insert. the top. © Travis Industries 4080123 100-01174_002 12 Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a "T" handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide (CO) detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. • A manual shutoff valve is required within 3' of the heater. It should be placed upstream of the flex line (if used) and may be installed behind the access door inside the heater. ). • The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the heater. • This heater is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4). • Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter). Gas Line Location The gas inlet accepts a 1/2" MPT. Fireplace Opening 3-1/8" Shutoff Valve (secured to the fireplace insert) Gas Inlet Pressure Standard Input Pressure Natural Gas 7" W.C. (1.74 kPA) Propane 13" W.C. (2.73 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 13 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. • Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations below show how the flex liners should be attached. • The exhaust vent must reline the entire length of the chimney and terminate above the chimney top • Be careful not to crimp or rupture the liner when bending it into chimney offsets • When installed, the vent must meet all of the vent manufacturer's requirements • Make sure to order the following: 4" UL 441 Gas Liner for Exhaust, 3" UL 441 Gas Liner for Air Inlet 6-5/8" to 3" & 4" Co-Linear Adapter & Flashing (Travis Part # 98900124). Vertical Termination Cap (Dura-Vent pt # 991) AAAA Max. Ht. 40' Min. Ht. 8' Exhaust (4" dia.) AAAA AA AA AAAA AAAA AA AA AA AA Inlet (3" dia.) Max. 2' offset Altitude Considerations • This heater has been tested at altitudes ranging from sea level to 8,000 feet (2,400 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4080123 100-01174_002 14 Installation (for qualified installers only) Vent Restrictor WARNING: Restrictor adjustment should only be done by a qualified installer. Only those installations determined to be over-drafting require this adjustment. The best indication of over-drafting is a hyper-active flame pattern (flames that move too quickly). If the air shutter is constricted, the flames become short and yellow, yet still very active. Over-drafting may affect the pilot, but this is not the best way to determine over-drafting. Over-drafting is most likely in tall venting configurations (especially if using an "Exhaust Only Re-Line"). Do not over-restrict the vent (this leads to ghosting or lifting flames - reduce restrictor setting). To Access the Restrictor: Remove the face. To Adjust the Restrictor: WARNING: Use a glove to protect your hand from burns. 1 2 #2 Adjustment Plate#1 Adjustment Bracket Determine a restrictor position. Start low (move the restrictor a maximum two positions at a time) and thoroughly test the heater before adjusting further. Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket. #3 #4 #5 This restrictor is in position 1 To adjust, lift up on the (factory setting).This restrictor is in Vent Installation Exhaust (4") Inlet (3") adjustment plate and push it back (use pliers if necessary). 4" dia. Gas Liner 3" dia. Gas Liner position 2. Termination Cap (Simpson Part # 991) 6-5/8" to 3" & 4" Co Linear Adapter (Travis Part # 98900124) Inlet Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. A AAA Use hose-clamps to secure the vent. Exhaust silicone and secure with screws.A Alternative Method: use high-temperature © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 15 Vent Location • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations detail the correct vent restrictor position. Center Line Exhaust (4" Dia.) Inlet (3" Dia.) 5-1/8" NOTE: Vent location changes based upon restrictor position. Position # 1 is shown to the right. Each restrictor position moves the vent location forward (toward the fireplace opening) approximately 1/4". Vent Configurations 1-1/2" 2" 4-1/2" 14-3/4" Fireplace Opening Inlet & Exhaust Re-Line Exhaust Exhaust Only Re-Line Direct Vent Cap (part # 991) 4" dia. Gas Liner AA AA AAAA AAAA 6-5/8" to 3" & 4" Colinear Adapter & Flashing (Travis Part # 98900124) AA AA A AA A Exhaust 4" dia. Gas LinerAny cracks or AA A AA AA AAAA AAAA Inlet 3" dia. Gas Liner A A AA A A AAAA A A A A damage inside the chimney must be repaired. A block-off plate must A AA seal the intake to the AA AA Recommended Block-Off Plate (non-combustible A A AA A chimney space. This way air is drawn down AAA AA AA metal and/or insulation). Prevents odors from A A AA A the chimney for combustion air. AA AA AAAA AAAA AA AA AAAA AAAA AA AA chimney entering room. AA AA AA AA A A AAAA AAAA A AAAA A A A AA AA AA A AA A Block-Off Plate (non-combustible materials) Inlet AAAA AA AA Z.C. (Metal) Wood-Burning Fireplace AA A AAAA AAA A AA AA AA AA AA AA AA Masonry Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4080123 100-01174_002 16 Installation (for qualified installers only) Vent Connector Removal and Installation • The vent connector is shipped attached to the insert, but may be removed to facilitate tight installations. See the directions below for installation. 1. Route the flex vent through the chimney from above (leave an extra 3' at the top). Make sure the flex is thoroughly stretched. 2. Remove the vent connector and attach it to the flex vent (see the instructions on the following page). NOTE: be careful of the anti-seize on the connector – it will stain clothing, etc. 3. Pull on the flex vent until the vent connector is at the same height as the insert. Temporarily attach the flex vent to the top of the chimney (leave extra slack). 4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. AAAA AA 1 AA A AA AA AAAA AAAAA AA 3 AAA AA AA AA AAA 6 AAAA A A A AA AAAA AAAAAAAAAAAAAAAAA AA AAA A AAAA A AAAA A AA A AA A A AAAA A A AAAA A AA AA A AAAA A A A A AAAA A AA AA AA AA A A A A AA A A AA A A AA AA AA AA AA AA A AA AA AAAA A AAAA AAAA AAA AA AA A A AA AA AA A A A AA AA AA A A AAAA AAAA AAAA AAA A A AA AA A A AA AA AA A A A AA AA AA A A AAAA AAAA AAAA A A A AA AA A A AA AA AA A A A AA AA AA A A AAAA AAAA A AAAA AA AA A A AA A A AA A AA AA AA A AA AA AA AA A A A A A A 2 AA 2 A A A AA A A AA 4 AA AA A A AA A AA A 5AA AA AA A A AA A AA AAAAA A AAAAA AA A AAAAA AA © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 17 Vent Connector Removal and Installation (continued) Vent Connector Removal Pull the vent connector rod forward. WARNING: The anti-seize on the vent connector can stain clothing, carpets, or other items. Vent Connector Installation Attach the flex vent to Slide the vent connector to the rear. It will "snap" out. A A A A AA the vent connector. Slide the insert into place, lining up these guides with the edges of the vent connector. Push the vent connector rod in, lift slightly, and line it up so the tabs on the end of the rod engage the hooks on the vent connector AA A AA A Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4080123 100-01174_002 18 Installation (for qualified installers only) Installation Without Surround Panels The insert may be installed without surround panels. Mount the on/off switch and rheostat to the control panel under the burner pan (see "Installation of the On/Off Switch and Rheostat" on page 19). Surround Panel Installation PANEL SIZE WIDTH HEIGHT PART # 8" x 10" Rectangular 44-3/16" 33-3/8" 98500606 Arched (8" x 10") 44-3/16" 33-3/8" 98500608 10" x 13" Rectangular 48-3/16" 36-3/8" 98500607 1 Follow the directions below to install the side panels. a b Line up each side surround panel and insert two screws from the inside to secure in place. Pre-thread the holes on the surround panels with the screws included in the surround panel kit. 5/16" Nutdriver Run the rheostat wires, on/off switch wires, and power cord through the access hole on the insert 2 Follow the directions below to install the top panel. The insulation included with the NOTE: These 3/8" stand-offs are not required and may be flattened. a Install the top panel so the two tabs insert into the slots on the side panels. Top Trim Top Panel panels may be discarded. "L" Bracket Slot for on/off switch and hole for rheostat Right Side Trim Construct the panel trim. Insert one leg of each "L" b bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard screwdriver. Slide the trim over the panels. Tighten the set screws from the back side with a small standard screwdriver Top Trim "L" Bracket Right Side Trim © Travis Industries 4080123 100-01174_002 Installation (for qualified installers only) 19 Installation of the On/Off Switch and Rheostat The on/off switch and rheostat may be installed in either the surround panels or control panel. See the illustration below for installation details. WARNING: Make sure the heater is unpluged before installing the rheostat. Upper Right of Trim (preferred) AAAA AA Control Panel (next to gas control valve) AA AAAA AA AAA AA AAAA AA AA Disconnect the red and brown wires leading to the on/off switch. b a Insert the wires through the rectangular mounting hole (on the surround panel or control panel) and attach to the on/off switch. The wires must attach to the top and bottom posts on one side of c the switch - it does not matter which wire is on top. Press the switch into the rectangular hole until it locks into place. Remove the knob and nut from the rheostat. Insert the shaft on the rheostat through the circular hole (on the surround panel or control panel). Secure with the nut. Replace the knob. Make sure the wires do not contact the burner pan or other hot surfaces (secure with lock ties if necessary). Electrical Connection • Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4080123 100-01174_002 20 Finalizing the Installation Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: If using a Victorian Lace or Bungalow face, attach the arch covers after installing the glass. a Open the four latches holding the glass frame in place (start with the two below the glass) - follow the directions shown to the right. Latch Top of Firebox Glass Push in on the latch. b Glass Frame Lift the glass frame up and pull it forward to remove. NOTE: You may need to lift the glass frame while re attaching. NOTE: Replace the cove covers for those faces using them. Twist 1/4 turn. The latch will then disengage from the latch bracket. Re-Attaching the Glass Frame: a) Hang the glass frame on the firebox. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4080123 100-01174_002 Finalizing the Installation 21 Glass Frame Removal and Installation (continued) The glass latch can come loose from the glass frame. This occurs when the latch is turned 1/8 turn when disengaged from the unit. Follow the directions below to re-install the latch if it comes loose. Hold the latch at an angle and insert it into the slot on the Latch Glass glass frame. Note how the washer fits in front of the flange on the glass frame. You will need to push slightly to get the latch to insert. Once fully inserted, turn the latch until it is is level. © Travis Industries 4080123 100-01174_002 22 Finalizing the Installation Log Set Installation Step 1 - Install the logs AA AA Place the rear log on the two platforms at the rear of the firebox. AA AA A AA A These pins insert AA Place the front logs on top of the burner. These bolts insert into the holes in the logs. AA AA Top View A AAA AA AAA AA AAA AA AA AA AA AA AA into the holes in the log. AAAA AA Do not place logs over burner holes. Note how the front left log is spaced 1/4" to 3/8" off of the burner holes. 1" to 1-1/2" space © Travis Industries 4080123 100-01174_002 Finalizing the Installation 23 Step 2 - Install the twigs, ember chunk, kibbles, and rock wool Place the left and right twigs as shown. Place the ember chunk as shown. AA AA AA A AAA A AA AA A AA AA A AA AAAA A AA AA A AAAA AA A AAAA AA AA AA AA Place the kibbles in a random pattern. Make sure to place them over any exposed screws or metal to create a desirable effect. Do not place kibbles directly over the burner holes. Installing the Rock Wool: AAAAAA AAAAA The rock wool comes in one clump. Tear off "dime" sized clumps and flatten. Then pull on the wool to create gauze-like pieces. Place them near some of the burner holes. The wool glows best when very thin and porous. NOTE: We recommend using very little rock wool, especially in LP or high-altitude installations. © Travis Industries 4080123 100-01174_002 24 Finalizing the Installation Steps for Finalizing the Installation 1. Remove the glass (see page 20). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start the main burner. Leak test all gas joints again. 4. Check the pilot flame following the directions below. Pilot Flame Inspection The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. The pilot flame must contact the thermocouple and To adjust the pilot flame, turn this screw. Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver 5. Install the logs (see page 22). 6. Replace the glass. 7. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place. The flames should look like the illustration below. Adjust the air shutter, if necessary, to achieve the correct looking flame. There are two air shutters on this fireplace - adjust both air shutters to obtain the correct flame. Rear Air Front Air Shutter Move the controls left or right until the flame Shutter Control Control looks correct. The rear air shutter affects the rear portion of the burner, the front air shutter the front portion of the burner. Pushing to the right gives the flame more air, making it more blue. Pushing to the left gives the flame less air, making it more orange. NOTE: If the air control is all the way open, yet the flames remain sooty, shut off gas to the fireplace and contact a qualified gas service technician. NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter. Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are over 14" tall or sooty on If the flames are all blue and base, yellow-orange on the top. the ends, open the air shutter. short, close the air shutter. © Travis Industries 4080123 100-01174_002 Finalizing the Installation 25 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine tune the burner for optimum performance and aesthetics. Restrictor Adjustment: Only those installations determined to be over-drafting require this adjustment. See the instructions on page 14 for details. Air Shutter Hints: • For more glow, open the air shutter, however, this will make the flames more blue. • For yellow flames, close the air shutter, however, this may create less glow. Correct Flames Lifting Flames Ghosting Flames Flickering Flames Burner Ports Burner (holes) AA AA AAAA AA AAA A AA AAA AAAA A AA AA AAA AA AAA A AA AAAA AA AAAA AAA Lifting flames indicate Flickering, short flames The flames should burn right Ghosting flames indicate insufficient draft (restrictor indicate excessive draft off the top of the burner ports insufficient air (restrictor set too is set too high). (move air shutter to a higher (if they are too blue, adjust high, air shutter shut down, or position). the air control). other venting error). Warning: If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or "ghost" – a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem. 8. Replace the glass. 9. Attach the face following the directions included with the face. NOTE: If using the Classic Arched, Artisan, Metropolitan or Victorian Lace Face you must use the face mounting brackets included with the heater (SKU 225-20054). See page 11 for details. 10. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. New Brackets Old Brackets 11. Give this manual to the home owner and fully explain the operation of this heater. © Travis Industries 4080123 100-01174_002 26 Operation Before You Begin • Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls The Pilot Flame can be found below the back log. AA Open the AA OFF HI LO Blower Knob is located either on the upper right of the surround panels or behind the access panel An instruction card for operating the fireplace is attached to the inside of the fireplace here. Replace it for easy reference. Gas Control Valve access door to view the controls. PILOT IGNITER PIlot Igniter AA AA ON O F F ON/OFF Switch is located either on the upper right of the surround panels or behind the access panel Gas Control Knob Flame Adjust Knob is located under this plate. It can only be accessed with the glass removed. Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room. On/Off Switch This control is used to turn the heater on and off. Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame. Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There are three positions, ON, OFF, & PILOT. The pointer to the left of the knob indicates the position this knob is in. Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer above the knob points to the position this knob is in. © Travis Industries 4080123 100-01174_002 Operation 27 Starting The Pilot Flame The pilot flame is required to ignite the a main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below: b WARNING: When lighting or re-lighting the pilot, the glass must be removed (see page 20). a Remove the glass (see page 20 for details). b Push the gas control knob in slightly and turn it to the "OFF" position. The knob c will not turn from "ON" to "OFF" unless the knob is depressed slightly. Wait five minutes to let any gas that may have accumulated inside the firebox escape. If you smell leaking gas, follow the directions on the cover "IF YOU SMELL GAS". c Turn the gas control knob to the "PILOT" d position and press the knob in, this will allow gas to flow to the pilot light. Press the button on the pilot igniter repeatedly until you see the pilot light. WARNING: If the pilot does not light after 15 seconds, release the knob and call your dealer for e service. Do not attempt to light pilot until service has been performed. NOTE: You may wish to remove the log set to gain a better view of the pilot (see page 22). d Keep the gas control knob depressed for 30 seconds once it is lit. f e Release the gas control knob. If the pilot goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service. With the pilot lit, proceed to step "f". f Replace the glass. g g Turn the gas control knob counter clockwise to "ON". The pilot is now lit and the heater can be turned on and off. 5 minutes AA A AA A AA AA PILOT IGNITER ? 30 seconds AA A AAAA A © Travis Industries 4080123 100-01174_002 28 Operation Starting the Heater for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room. • Condensation may appear on the glass each time you start the heater - this is normal. • Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn a more realistic yellow and orange color. • Certain installations use a remote "wall switch" to turn the heater on and off. If this is the case, leave the ON/OFF switch "ON". Turning the Heater On and Off After the pilot has been started... ON See the instructions included with the remote for details on operation. °F SET TEMP For systems with wall thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on. OFF TIMER °F ROOM TEMP MIN Use this switch to turn the main burner on and off manually. OFF See the instructions included with the remote for changing the battery. e Set Tim o t u A Time Cancel • Do not place any combustible items on top of or directly in front of the heater, even temporarily. The optional thermostat may start the heater causing a combustible item to ignite. • If the heater turns on and off frequently while using the thermostat, you may want to adjust the flame height down until it produces just enough heat needed. Adjusting the Flame Height • Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. Flame Height Adjustment Knob Index Mark Turn counter-clockwise to adjust the flame higher, clockwise to lower. © Travis Industries 4080123 100-01174_002 Operation 29 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the way counter-clockwise until it clicks off. Normal Operating Sounds HIGH The high position is all the way counter-clockwise, without clicking off. Blower LOW Turn the dial all the way clockwise. Pilot Flame The pilot flame, which remains on, makes a very slight "whisper" sound. Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down. Normal Operating Odors This heater uses a blower to push heated air into the room. You will hear the sound of air movement that increases as the speed is increased. The appliance will creak with change of temperature. Extinction Pops It is not unusual, especially on Propane (LP) appliances, to experience a "pop" when the burner is shut off. Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off. This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4080123 100-01174_002 30 Maintenance Maintaining Your Heater's Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean the plated surfaces with denatured alcohol and a soft cloth (with the heater cool). Other cleaners may leave a film that may become etched into the surface. Yearly Service Procedure • Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. 1. Check the pilot flame. It should touch approximately 3/8" of the top of the thermopile and touch the top of the thermocouple (see illustration below). If it does not, contact your dealer for service. 2. Shut off gas to the heater by turning the gas control knob to "OFF" (see step A under "Starting the Pilot" on page 27). Let the heater cool for 15 minutes. Remove the face (see the instructions included with the face) and glass (see page 20). 3. Remove the log set (NOTE: the logs are very fragile - see page 22). If severely deteriorated, replace. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the heater will require adjustment. Contact your dealer. 4. Clean the burner (especially the burner holes) and inspect the following: • Make sure the burner is not warped, cracked, or damaged. • Check the firebox and area around the pilot to make sure there is no warping or damage. • If any problem is found, discontinue use and contact your dealer for service. Check the walls and ceiling of the firebox for deterioration. Make sure the burner is not Before Disassembly - Check the pilot flame. It should touch the thermocouple and thermopile. Thermopile Pilot Hood Thermocouple warped or damaged. A A Check the burner holes. 5. Replace the log set. Clean and replace the glass (use non-abrasive cleaner - if damaged, replace). Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal. Replace the faceplate. 6. Inspect the area behind the access door. Check the gas control valve and the gas lines. If damage is found, discontinue use and contact your dealer for service. Clean the air channels, ducts, and the area around the blower. 7. Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. 8. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4080123 100-01174_002 Maintenance 31 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The igniter wasn't pressed repeatedly See "Starting the Pilot Light" Step C No Propane in Tank Check Tank Level The pilot light has gone out See "Starting the Pilot Light" Main Burners Will The gas control valve is turned to "PILOT" or "OFF" See "Starting the Pilot Light" Not Start The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The remote control is not working correctly See the remote control instructions The thermostat is disconnected or set too low See "Thermostat Operation" The pilot light has gone out See "Starting the Pilot Light" Remote Control The gas control valve is turned to "PILOT" or "OFF" See "Starting the Pilot Light" Does Not Work The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The remote is too far away from the heater Use the remote closer to the heater The remote control receiver is turned "Off" See the remote control instructions One of the two remote control batteries is dead See the remote control instructions The pilot light has gone out See "Starting the Pilot Light" Thermostat Does The gas control valve is turned to "PILOT" or "OFF" See "Starting the Pilot Light" Not Work The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The thermostat is set too low See "Thermostat Operation" The heater is not getting electricity Check the breaker switch Heater Will Not The heater is not up to temperature See "Operating Your Heater" Distribute Heat The gas supply has been shut off Keep the gas supply turned on Pilot Goes Out Intermittently The heater has just been started This is normal - see "Starting the Heater Flames Are Too for the First Time" Adjust Air Shutter - contact your dealer Blue Improper air shutter adjustment The flame height may be turned too low Turn the flame height to "HI" - Flames Are Too See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4080123 100-01174_002 32 Maintenance How this Heater Works This heater was designed with safety as the primary concern. Many of the components inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater. What Turns the Main Burners On and Off This heater uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the heater on and off, this heater can be operated when the power is out (although the blower will not run). When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). This electricity is used to operate the main burners. The main burners ER TIM CLOCK By reateed ScottBleakney are switched on and C off using the electricity generated by the thermopile. The ON/OFF switch, remote control, or thermostat control ON the circuit to the main R E burner. N R U B N I A OFF M What Prevents Gas Buildup This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox. The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot from spilling gas into the firebox. Pilot Flame The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox. Gas Valve This high-technology valve automatically Thermocouple shuts off all gas if it does not receive a signal from the thermocouple. If any component is damaged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas. Ceramic Glass External Shut Off Valve This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures. The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas. The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage from temperature changes. © Travis Industries 4080123 100-01174_002 Maintenance 33 Wiring Diagram On/Off Switch (on fireplace) Thermocouple Thermopile Piezo Igniter Red Hot (black) Power In Brown Black White Copper Co-Axial Wire Red White 3 6 9 A Optional Wall Switch, Thermostat, or Remote Control Orange Spark Electrode Pilot Hood y l ppu S Common (white) Ground (green) Molex Connector Green Ground 5 2 8 11 1 Remote Control Molex Connector 1 3 4 7 9 r e w oP Optional Blowers (attached to stove) White Black 10 4 7 10 Rheostat Black Black 1 Gas Control Brown 2 Valve 4 3 5 Optional Regulator Solenoid Blue Red Blue Black Black Blower Snap Disk 7 10 6 8 9 11 12 Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. BLOWER S-ASS'Y, LEFT DVL/DVS- 228-10085 MANIFOLD PLUG, 1/8-27NPT # 100-05114 BLOWER S-ASS'Y, RIGHT DVL/DVS- 228-10086 ORFC MNFLD ASS'Y - DVL (B41) 226-40029 BLWR MNT& S.S ACC PLT DVL 06' 250-00025 ORIFICE, BURNER - No. 44 100-05221 BURNER ASS'Y (EF), B41 LP/NG 226-20052 ORIFICE, BURNER - No. 46 # 100-05208 BURNER BOTTOM BRICK LEFT - B41 172-01037 ORIFICE, BURNER - No. 55 100-05218 BURNER BOTTOM BRICK RGHT - B41 172-01038 PAINT, METALLIC BLACK 4oz 100-02401 CNTRL VLV/BRKT ASS'Y, DVL/DVS- 226-42027 PIEZO IGNITER, ALL GAS UNITS 100-05110 CONTROL ASS'Y, DVL '05/DVS '06 228-30060 PILOT ASS'Y, NG - S.I.T. # 100-05403 CONV PARTS, LP - DVL INS/ZC - 225-10321 PILOT BRACKET (DVL INS '05) 210-05771 CORD RESTRAINER 100-00112 PILT/BRKT S-ASS'Y, DVL INS '05 226-44019 FACE BRKT PACK, DVL INS 2005 225-20054 PIPE ADAPTER, 3/8 FLARE x3/8M 100-05113 FLEX PIPE, 3/8od x 12 BLK # 100-05115 POWER CORD, w/MOLEX CONNECTOR 100-00260 GLASS LATCH 250-01115 PRES RELIEF DOOR (1), G4/G5/ 91001541 GLASS WITH GASKET 224-22036 RHEOSTAT, RECTANGULAR - w/OFF 100-00122 GROMMET, UNIV BLOWERS, 5/8od x 100-02813 SNAP-DISC, 110deg, 2 PR# 98500789 GSKT, BLWR ACCESS PLATE - DVL 100-03255 SPACER, 1/4 dia. x .312 - BRS 100-02816 GSKT, WIRE PLATE - DVL/DVS INS 100-03260 SPRING, COMPRESSION - .375 x 100-02508 INJECTOR, PILOT - LP (#35) # 100-05217 STOVE PACK, DVL INS EF 225-10581 KNOB (PLASTIC), RHEOSTATS # 100-04111 SWITCH, ON/OFF - SMALL, GAS # 98900747 LOG EMBERS, E4 - SMALL BAG 90006820 THERMO-COUPLE - S.I.T. # 93006518 LOG SET, LS13 - SIX PIECE # 172-00013 THERMO-GENERATOR - S.I.T. # 93006519 LOG, FRONT (CHUNK) - LS13 # 172-00210 VALVE REGULATOR, LP SIT # 100-05504 LOG, LEFT - LS13 # 172-00206 VALVE, NG - S.I.T. (1.6-3.5) 100-05508 LOG, LEFT TWIG - LS13 # 172-00208 WIRE HRNS EXT, DUAL-BLOWER 100-00306 LOG, REAR - LS13 # 172-00205 WIRE HRNS, UNIVERSAL 250-01214 LOG, RIGHT - LS13 # 172-00207 LOG, RIGHT TWIG - LS13 # 172-00209 © Travis Industries 4080123 100-01174_002 34 Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4080123 100-01174_002 Limited 7 Year Warranty 35 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store. Years 1 & 2 - COVERAGE: PARTS & LABOR Burner Assembly: Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice Firebox Assembly: Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism Electrical Assembly (within heater structure): Blower, wiring harness, snap discs, rheostat speed control Exclusions: Paint, Gasketing Gas Control Assembly Adjustable control valve, millivolt wiring and connectors (located within the metal heater structure), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor Ceramic Glass Glass (breakage from thermal shock) Ceramic Logs Log Set, Coals, Ember Strip (Steel Fiber) Gold, Nickel & Copper Plating Face & Door (see "Conditions and Exclusions" # 9) Accessories Cast Brick, Cast Firebacks, Power Heat Ducts, Andirons Convection Heat Exchanger Re-Installation Allowance In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre authorization required) One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR Convection Heat Exchanger Firebox Assembly: Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Exclusions: Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold, Nickel & Copper Plating, Accessories, Re-Installation Allowance Years 6 & 7 - COVERAGE: PARTS ONLY Firebox Assembly: Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism Exclusions: Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold, Nickel & Copper Plating, Accessories, Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor CONDITIONS & EXCLUSIONS 1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner's Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer. 3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty. 4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation. 5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc. 6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation. 7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. 8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer. 9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items , or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty. 10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. 11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval. 12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty. 13. This warranty is automatically voided if the appliance's serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty. 14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations. 15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components. 16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER'S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN. IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number. 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance's defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance's purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership. 4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store. © Travis Industries 4080123 100-01174_002 36 Optional Equipment (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 20). Remove the logs and coals (if installed - page 22) 2 Remove the burner (see illustration below). WARNING: Do not disassemble the burner – screws on the burner must be left in place. b a Remove the firebox floor. AAAAAA AAA AAA AAA AAAAA WARNING: The burner is fragile - c handle it with care. Lift the pilot hood off the pilot assembly (you may need to pull hard to remove). Lift the left side of the burner slightly, then slide it to the left and lift it upwards (lift the burner from below). d A AAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA Pull the burner forward, out of the firebox. Burner Replacement: Make sure the burner is fully seated. When in place, the pilot flame must align directly above the burner holes. Make sure the mixing tubes slide onto the orifices. Mixing Tubes AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA Make sure the bolt head on the bottom of the burner inserts into this hole. AAAA AAAA AAAA AAAA AAAA AAAA AAAA Replace the pilot hood after replacing the burner. A AAAAAA Orifices Slide the air shutters all the way to the right before installing the burner. NOTE: Make sure the burner is fully seated. When in place, the pilot flame must align directly above the burner holes. AA AAA AAAAA AAA AAA © Travis Industries 4080123 100-01174_002 Optional Equipment (for qualified installers only) 37 3 Follow the directions below to replace the orifices. a AA AA AA AA b Use a 1/2" open end wrench Slide the air shutters all the way to the left. Rear Orifice to unscrew both orifices. 1/2" Wrench Rear Burner Orifice Front OrificeManifold c Apply thread sealant to the LP d orifices prior to installation. Use Front Burner Orifice the chart below to identify the correct orifices. Look here for the orifice identification Screw the LP orifice in so the orifice shoulder protrudes 5/16" (indicating full insertion). 5/16" Manifold Front Rear LP #55 #55 NG #46 #44 4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice a b Lift the pilot hood off the pilot assembly. c Use a hex wrench to unscrew the orifice. 5/32" Hex Remove the orifice and replace with the LP orifice. Screw the orifice all the way in and replace the pilot hood. Orifice Identification: LP (Propane) Orifice 35 35 NG (Natural Gas) Orifice 62 NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4080123 100-01174_002 38 Optional Equipment (for qualified installers only) 5 Install the logs and embers. 6 Replace glass and face. a Remove and discard the three screws using a slotted screwdriver of Torx T-20. b Slotted Screwdriver 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. (or T-20 Torx) c Install the LP regulator. Use the screws included with the LP regulator. Tighten to approximately 25 Lbs. torque. Slotted Screwdriver (or T-20 Torx) Remove and discard the regulator, diaphram, spring and center post. NOTE: Make sure the regulator gasket is correctly aligned before installation. d Place the LP label on the base near the gas control valve. 8 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. Check the pilot. Adjust if necessary. WARNING: When lighting or re-lighting the pilot, the glass must be removed (see page 20). To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it. Standard Screwdriver The pilot flame must contact the thermocouple and thermopile (see the illustration below). Adjust the pilot up or down as necessary. © Travis Industries 4080123 100-01174_002 Optional Equipment (for qualified installers only) 39 Firebacks WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1 Remove the glass frame and logs (see the manual for details). IMPORTANT INSTALLATION NOTE FOR MODELS USING THE ACCENT LIGHT: Follow the steps below if installing the firebacks with an accent light. • Remove the burner (see page 36). • Install the rear fireback (see the directions below). • Install the accent light (page 41). • Replace the burner. • Install the side firebacks (see the directions on the following page). 2 Install the rear fireback following the directions below. Hold the rear fireback face down, slide the top behind the baffle on top of the firebox, and pivot it back AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA into place. It rests on the shelf at AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA the back of the firebox. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA NOTE: make sure the mortar line on the edge of the fireback is positioned on the lower edge. It may be facing inwards or outwards, depending upon which brick pattern is facing outwards. © Travis Industries 4080123 100-01174_002 40 Optional Equipment (for qualified installers only) 3 Install the side firebacks following the directions to the right. 4 Restore the fireplace to the correct configuration. Remove this clip attached to the firebox ceiling (both sides). AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA Hold the side firebacks at a slight angle and place them into position (both sides). AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA Replace the clip to secure the side fireback (both sides). AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA A AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAA A AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA © Travis Industries 4080123 100-01174_002 Optional Equipment (for qualified installers only) 41 Accent Light Make sure power to the heater has been turned off prior to installation (unplug the power cord). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. IMPORTANT INSTALLATION NOTE FOR MODELS USING THE FIREBACKS: Follow the steps below if installing the firebacks with an accent light. • Remove the burner. • Install the rear fireback. • Install the accent light. • Replace the burner. • Install the side firebacks. 1 Remove the burner (see the manual for details). 2 Install the accent light and remove the cover plate as shown below. a NOTE: To prevent heat-damage to the wires, make sure this clip holds the wires down, away from the burner. Remove this screw, position the accent light assembly in the same location, and attach with the same screw. b AAAA AA AAAA AAAA AAAA Remove this cover plate and gasket. NOTE: The cover plate is here on the DVS. NOTE: On the DVS, make sure to use the lower screw. 3 Attach the wire plate as shown below. NOTE: Once the light is in place, remove the protective covering. Do not touch the halogen bulb - this may lead to premature bulb failure. Route the wires from the accent a AA AA AA AAAA AAAA AAAA light through the gasket and firebox floor. Use the screws removed in step "2" to attach the wire plate to the firebox floor (make sure the gasket is properly aligned). Wire Plate Once the wire plate is in place, pull the excess b wire through the grommet, towards the front of the insert. © Travis Industries 4080123 100-01174_002 42 Optional Equipment (for qualified installers only) 4 Attach the rheostat assembly and wiring harness as shown below. AA AA AA NOTE: Make sure the grounding wire remains attached (if applicable). d Use the included wire nut to connect the wire leading from the rheostat to the remaining wire leading from the accent light. c Attach the quick connect from the accent light to the quick-connect on the rheostat wiring harness. e a b Disconnect the molex connector leading to the power cord. Slide the rheostat assembly into place and secure with the included nuts. Attach the two molex connectors on the rheostat wiring harness to the power cord and the molex connector on the appliance. Make sure all wiring does not contact the firebox or blower (use wireties if necessary). 5 Restore the firebox to the correct configuration (replace the burners, etc.). Accent Light Operation NOTE: The accent light responds best when turned to high, then turned down to the desired light level. OFF Turn the dial all the way counter-clockwise until it clicks off. LOW Turn the dial 180° clockwise until the light begins to glow. HIGH The high position is all the way clockwise. © Travis Industries 4080123 100-01174_002 Optional Equipment (for qualified installers only) 43 Lower Surround Panel The older lower surround panel (sku 98500619 and 98500628) are installed in a different fashion than illustrated in the instruction sheet included with the panel. Follow the directions below. 1 Prepare the panel following the directions below. Use the larger DVL Insert Bracket Secure the lower panel to the bracket with the nuts (included with the panel). Discard the smaller DVS Insert Bracket Top Clip Discard the bottom clips Lower Panel Use tape to secure the clips to the bracket (you may also wedge the clips into place). This holds the clips in place during installation. 2 Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4080123 100-01174_002 44 Index Additional Items Required....................................7 Adjusting the Blower Speed ..................................29 Adjusting the Flame Height..................................28 Air Shutter Adjustment ........................................24 Altitude Considerations........................................13 Before You Begin ...............................................26 Blower Operation.................................................29 Cap (Termination) Requirements...........................13 Clearances........................................................10 Condensation on Glass (see "Starting Heater") .......28 Controls............................................................26 Dimensions .......................................................6 Electrical Connection ..........................................19 Face Sizing........................................................11 Factory-Built (Metal) Wood-Burning Fireplace Requirements ....................................................9 Fan Operation....................................................29 Features ...........................................................6 Firebacks ..........................................................39 Fireplace Requirements.......................................8 Flame Height.....................................................28 Gas Inlet Pressure..............................................12 Gas Line Location...............................................12 Gas Line Requirements.......................................12 Glass Frame Removal and Installation ..................20 Hearth Requirements..........................................9 Heating Specifications.........................................6 How this Heater Works........................................32 Installation of the On/Off Switch and Rheostat........19 Installation Options.............................................6 Installation Warnings...........................................7 Introduction .......................................................2 Items Packed with the Face .................................7 Safety Label ......................................................34 Location of Controls............................................26 Log Set Installation.............................................22 LP Conversion Instructions..................................36 Maintaining Your Heater's Appearance...................30 Mantel Clearances..............................................10 Normal Operating Odors......................................29 Normal Operating Sounds....................................29 Odors (see "Normal Operating Odors")...................29 On / Off Operation..............................................28 Order of Installation ............................................7 Packing List.......................................................7 Panels ..............................................................18 Pilot Flame - Starting ..........................................27 Pilot Flame Inspection.........................................24 Propane Conversion (LP Conversion Instructions)...36 Replacement Parts List.......................................33 Safety Label ......................................................34 Safety Precautions .............................................4 Service (Yearly Service Procedure).......................30 Smells (see "Normal Operating Odors")..................29 Sounds .............................................................29 Specifications ....................................................6 Starting the Heater for the First Time ....................28 Starting The Pilot Flame ......................................27 Steps for Finalizing the Installation........................24 Surround Panel Installation...................................18 Top Convection Deflector ....................................8 Troubleshooting Table..........................................31 Turning the Heater On and Off..............................28 Vent Configurations ............................................15 Vent Connector Removal and Installation...............16 Vent Installation .................................................14 Vent Location.....................................................15 Vent Requirements.............................................13 Vent Restrictor...................................................14 Warnings...........................................................4 Warranty ..........................................................35 Window (Glass) Removal and Installation...............20 Wiring Diagram ..................................................33 Yearly Service Procedure ....................................30 © Travis Industries 4080123 100-01174_002