ANKO Peristaltic Pump 907, homeappliance

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ANKO MITYFLEX PERISTALTIC PUMPS ERISTALTIC PUMPS PERISTALTIC PUMP OPERATORS MANUAL 907 & 908 SERIES QUALITY MANAGEMENT SYSTEM REGISTERED TO ISO9001 INTERNATIONAL STANDARDS ANKO ANKO PRODUCTS INC. PUMP DIVISION www.an koproducts.com Thank you for purchasing an Anko Micyflex Peristaltic pump. We are sure you will be completely satisfied with its performance. Should you need assistance or have questions regarding the use or installation, please call: 941-749-1960 TABLE OF CONTENTS WARRANTY WARNING RETURN & REPAIR PUMP FEATURES PUMP INSTALLATION FLOW CHARTS ROLLER SELECTION FUSE INSTALLATION/FAN ASSEMBLY TUBING INSTALLATION TUBING INSTALLATION PROCEDURE A 6 TUBING INSTALLATION PROCEDURE B 7 TUBING INSTALLATION PROCEDUREC 8 ILLUSTRATION OF PUMP HEAD ASSEMBLY 8 REPLACEMENT PARTS LIST Every precaution for accuracy has been taken in the preparation of this manual, however, Anko Products, Inc. neither assumes responsibility for any omissions or errors that may appear nor assumes debilisy for any damages that result from the use of the products in accordance with the information contained in the manual. LIMITED WARRANTY ANKO PRODUCTS, INC., warrants equipment of its manufacture and bearing its identification to be free from defects in workmanship and material. ANKO PRODUCTS, INC S liability under this warranty extends for a period of one year from the date of delivery from our factory or authorized distributor. It is limited to repairing or replacing any device or part of any device which is returned, transportation prepaid to the factory within one year of delivery to the original purchaser, and which is proven to be defective upon examinaton by us. ANKO PRODUCTS, INC. disclairns all liability for consequential damage of whatever nature. damage of equipment during cransporta tion, damage due to improper handling, installation or improper operation or for determining suitability for the particular use intended by the purchaser. Replaceable parts including tubes supplied with the product are not covered by any warranties either express or implied. ANKO PRODUCTS, INC., makes no warranties either express or implied, including implied warranty or merchantability, other than those stated above. No representative has authority to change or modify this warranty in any respect jurisdiction and venue for enforcement of this warranty may be brought only in the State of Florida. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WARNING Anko Products assumes no responsibility or liability for chemical compatibility of our tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacturer's specifi cations. Tubing that shows signs of swelling, embrittlement or other deterioration should not be used. RETURN AND REPAIR REQUESTS Please direct all warranty and repair requests to Anko Products, Inc. Customer Service Department. Before returning any unit please call 1-941-749-1960 to request an authorized return number THE RETURN AUTHORIZATION NUMBER MUST BE MARKED CLEARLY ON THE RETURN PACKAGE. The MITYFLEX 907 and 908 models are fixed speed general purpose pumps for dispensing fluid based products. The 907 is housed in a case and is controlled by a simple on/off switch that activates the pump. The 908 is manufactured with a zinc plated steel bracker and six inch lead wires for convenient assembly to your OEM application. FEATURES 1. ELECTRICAL: 115 VAC 60HZ: OPTIONS: 24 to 240 VAC 50Hz, 60Hz or 50/60Hz: 12 & 24 VDC. The 907 also includes: On/ Off switch: Six foot power cord. 2. PRIMING: Unit is self priming and will hold vacuum when turned off. 3. OPERATION: Pump can run dry without damaging the motor or drive unit, however the tubing life will be reduced. 4. CONSTRUCTION: Polypropylene housing and case using stainless steel fasteners. 5. MAX. HEAD PRESSURE: Maximum working pressure 40 PSI Normal working pressure 18 PSI varies depending on tubing used. 6. MAX.SUCTION LIFT: 29 feet (8.8m) with H.O. 7. RATING: AC units -100% continuous operation at 25°C ambient DC units-100% continuous operation at 40°C ambient. 8. FLOW RATE: 4 - 987 ini/min. depending on the tubing used. (See page 4. 9. FUSE: (907 only) Located in the interior of the case. (See page 8 for replacement procedure and page 4 for fuse type.) INSTALLATION INSTRUCTIONS 1. POWER REQUIREMENTS: Voltage and frequency of power supply must be the same as shown on unit. 2. WIRING CONNECTIONS: All wiring and electrical connec tions must comply with local and national electrical codes. 3. MOUNTING: (907) Case enclosed model has rubber feet and mounting flanges. This enables it to be used on a flat surface or wall mounted. Be sure that one of the sets of vent holes has plenty of space for air circulation. (908) Mounting bracket for OEM applications. Be sure there is plenty of space for air circula tion. Do not allov, tubing to be crimped. 4. MOUNTING LOCATION: Pump should be placed in a dry location with adequate cooling provided. The ambient temperature should not exceed 25°C for AC units or 40°C for DC units. WARNING: This unit should not be used in outdoor or hazardous locations. MODEL 907 FLOW RANGE CHART FLOW RATES (ml/min.) FUSE FAN Tuning 997-002 007-00: 15 5.9 5 mo | Em D NU | 11 3 9070368 DHTOOSI SEP 2 121115 -A 112-1115 25. on | 12.1115.15.00 | 12 1115.13 DO 907.058 203 16 3 am 907.075 907-101 150 21E 1378 2 58 3 amp 1.7.111018.00 907-203 43 174 3 am 12.1118 15.00 907-28 2 80 $8 5 am 112-1116-18.00 Flow rate based on pumping water at 25°C and 0 PSI using 60 durometer thermoplastic elastomer tubing. MODEL 908 FLOW RANGE CHART imt min.) Tubing RPW SAMPS Far | 11:67213. 2 4 . 7mm 90.-0024 1.7 40 12 908-0215 908-028 6 908-0268 56 13.1 116-18.00 12-1715 16-17 112-1116-20.00 30 126 SI 9 1900 903-075 16 12.1116 18.00 908-10 23 215 37 8 108 12.1115-18-01 908-129 27 258 A 129 2.2 12-1115-18.00 208.17.2 36 144 344 172 2.2 112-1115-18.00 203 3.372.2 12.1115-18.00 2323 312 2 12:1115-18.00 Flow rate based on pumping water at 25°C and 0 PSI using 60 durometer thermoplastic elastomer tubing. 170 SE4 ROLLER/TUBING SELECTION Use the following color coded rollers with the appropriate tubing I.D. Your unit is assembled with black rollers. Red rollers are included in your tubing kit. See separate instructions for roller replacement enclosed in your tube kit. Roller Tubing ID ML/Revolution Black 1/4" (.250) Black 3/16°(187) 2.1 Red 1/8" (125) 0.8 Red 1/16 0.21 3.5 *The 1/16"ID tubing must be inserted into a 3/16"(-187)ID X 3/8"(.375)OD tubing (sleeve) for operation in pump. FUSE INSTALLATION (907) (See page 4 for fuse type and page 10 for fuse ordering information.) 1. Disconnect power to pump. 2. Remove four screws from case front. 3. Carefully remove case cover being sure not to pull wires apart. 4. Lay the unit on a flat surface. 5. Find fuse holder and pull apart. 6. Remove old fuse and replace with new fuse. 7. Replace case cover. FAN ASSEMBLY (See page 4 for replacement number) Disconnect the power from the pump. The fan is pressed on to the rotor shaft. On all 907 case units, the fan is pressed on with the metal clip away from the motor, On all OEM 908 units, the fan is pressed on with the metal clip toward the motor TUBING INSTALLATION Inspect all tubing regulariy and replace if any sign of deterioration occurs. Always wear safety glasses and protective clothing when working with chemicals. See chart below for proper tubing installa tion procedure for your unit. *90 -002 through 90 -014 Procedure A (below) 90 -023 through 90 -049 Procedure A or B (below or page 6) 90_-058 through 90 -282 Procedure B or C (page 6 or 7) * WARNING: MODEL 907-002, 907-007, 907-014, 908-002. 908-007 and 908-014 GEARTRAINS CAN BE DAMAGED IF THEIR DRIVE SHAFT IS ROTATED BY HAND FOR TUBE INSERTION PROCEDURE A (If unit is new start with step number 6.) Disconnect power to the pump. FIG. I 2. Disconnect the suction and discharge tubing from the pump tubing Remove four screws and purp cover from pump head. Pull out old pump tubing and discard. Clean roller race, removing any FIG. 2 particles that could damage tubing. Connect power and run at slowest speed until roller bracket 4 GRIPPER assembly is in position as shown in (INLET PORT) figure I. Push new tubing into inlet port, anchoring tubing in grippers. If FIG. 3 using a 9 " piece of tube, 1 1/2" should be extended outside of inlet port. (figure 2) Continue to run at slowest speed carefully feeding cube into race as the rollers turn.(Figure3) (KE FINGERS AWAY FROM ROLLERS.) FIG. 4 9. Insert tubing into outlet port (figure 4) and replace cover. 1 701 OUTLET PORT PROCEDURE B FIG. 1 Follow steps 1 - 5 in procedure A, then continue with the following: FIG. 2 6. Using extra bracket (figure 1), rotate roller bracket assembly until it is in position as in figure 2. (Be sure power is disconnected) 7. Push new tubing into inlet port, anchoring the tubing in grippers (see figure 3). If using 9" piece of tube, I 1/2" should be extended outside of inlet port. FIG 3 AGRIPPER (INLET PORT) 8 Continue to rotate the roller bracket assembly using the extra bracket, while pushing the tubing into the roller race. (Figure 4) FIG. 4 9. Insert the tubing into the outer port (Figure 5) and replace the cover and screws. FIG. 5 OUTLET PORT PROCEDURE C Without removing the pump cover, run che unit at high RPM. Pull the old tubing out from outlet port of pump. Install new tube by inserting into inlet port; continue feeding tube 1/4" in at a time allowing the roller assembly to push tubing through. When tubing is half way around the race, put your finger over the inlet hole of the tube and continue to feed tubing 1/4" at a time, this should make installation easier. Continue until desired tubing extension is obtained. Run unit for about one minute WARNING Anko Products assumes no responsibility or liability for chemical compatibility of our tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacturer's specifications. Tubing that shows signs of swelling, embrittlement or other deterioration should not be used ROLLER BRACKET ASSEMBLY INSTRUCTIONS For Roller Replacement (A plastic rolier bracket assembly is supplied with units ranging froni 2 to 36 RPM No assembly is required for the plastic bracket. Il new rollers are required a new assembly must be ordered.) 1) To remove the roller bracket assembly írom the pump, use a flat head screwdriver and pry open both sides of the springs to the edge of the bracket 2) Pull the roller bracket assembly off the shaft holding on to the roller area of the bracket. 3) Holding the top and bottom of the bracket, slide the spring off to the side and lay the assembly on a flat surface. Try not to let it fall apart as you will need to put it together the same way it 15 ΠΟ. 41 Remove the top bracket and the rollers. 5) Ifa roller pin comes out of it's recess, replace it at this time Place the new rollers on the pins and replace the top bracket Be sure that the fiat in the inner hole of the top bracket lines up with the flat on the bottom bracket. 7) Slide the spring fastener back over the bracket. Do not soap the spring together. 8) Matching the roller bracket flat to the output shaft flat, slide the roller bracket assembly down until it stops without usirig force. 9) Snap the spring together, SPRING - Готтся візискЕГ - ROLLERS TOP BRACKET NOTE: THE FLATS ON THE BLACK 5 PUST ALWAYS EINE VIP 10 Illustration of the pump assembly. 1 - Fan 7- Screws(4) 10-32 x 1 1/4" 2 - Screw (1) 8-32 x 7/8" *8 - Nylon Washer 3 - Gearmotor 9 - Roller Bracket Asseinbly 4 - Mounting Bracket (908 only) 10- Pump Cover 5 - Pump Housing 11- Screws (4) 8-32 x 5/8" 6. Tube The 908 mounting bracket is replaced with the 907 case cover on the case model. Replacement Parts List ......... Call Customer Service at 800-446-2656 to order. Please remerviber to include the complete model number when you place your order for replacement parts. For fan orders use the chart on page 4 for the part number Item Part Number Plastic Roller Bracket (Red) ... RBA-1718-03-25 Plastic Roller Bracket (Black) .... RBA-1718-01-25 Black Roller Bracket Assembly. RB-1212-01-00 Red Roller Bracket Assembly..... RB-1212-03-00 Pump Kit 907-101-0000-30 Includes housing, cover w/bearing, four screws, and washer, Tube Kit.. ......... TU-1124-0000-01 Includes 9" of each of the following: VIG'ID(in a sleeve). 1/8" ID. 3/16" ID & 1/4" ID thermoplastic elastomer tubing. (Sec chart on page 5 for tubing and roller compatibility) Model 907 only: Fuses .5 amp (5/pack).................... FU-1127-00-05 Fuses I amp (5/pack)... FU-1127-01-00 Fuses 2 amp (5/pack). .FU-1127-02-00 Fuses 3 amp (5/pack).. ...........FU-1127-03-00 Fuses 5 amp (5/pack) ...........FU-1127-05-00 # No washer necessary for units using an all plastic roller bracket assembly. 12 to 36 RPM) (Coprnh 12/93) 22-4000.00-09 Revised 2/13/2002 .. ANKO MITYFLEX PERISTALTIC PUMPS ERISTALTIC PUMPS PERISTALTIC PUMP OPERATORS MANUAL 907 & 908 SERIES QUALITY MANAGEMENT SYSTEM REGISTERED TO ISO9001 INTERNATIONAL STANDARDS ANKO ANKO PRODUCTS INC. PUMP DIVISION www.an koproducts.com